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  ds_q48s q 120 33 _0 927 2013 applications ? telecom / datacom ? wireless networks ? optical network equipment ? server and data storage ? industrial / test ing equipment options ? latched o ver current protection ? positive on/off logic ? h iccu p o ver voltage protection ? heat spreader optional features ? high e fficie ncy : 9 5.5 % @ 12v/ 33 a ? s ize: 57.9*36.8*11.2mm(2.28*1.45*0.44) (without heat spreader) 57.9*36.8*12.7mm(2.28*1.45*0.50) (with heat spreader) ? standard footprint ? industry standard pin out ? fixed frequency operation ? input uvlo , output o cp, ovp, otp ? hiccup output o ver current protection (ocp) ? latched output over voltage protection (ovp) ? auto recovery otp and inpu t uvlo ? 1500 v isolation and basic insulation ? no minimum load required ? iso 900 1 , tl 9000, iso 14001 , qs9000, ohsas18001 certified manufacturing faci lity ? ul/cul 60950 - 1 (us & canada) recognized delphi series q 48s q , quarter brick family dc/dc power modules: 36~75v in, 12v/ 33 a out, 4 00w the delphi series q48sq120 33 , quarter br ick, 36~75v input, single output, isolated dc/dc co nverter is the latest offering from a w orld leader in power system and technology and manufacturing D delta electronics, inc. this product provides up to 4 00 watts of power in an industry standard footprint and pin out. with c reative design technology and optimization of component placement , th ese converters possess outstanding electrical and thermal performances, as well as extremely high reliability under highly stressful operating conditions. the q48s q 120 33 offers more than 9 5.5 % high efficiency at 33 a full load. the q48s q 120 33 is fully prote cted from abnormal input/output voltage, current, and temperature conditions and meets all safety requirements with basic insulation.
ds_q48s q 120 33 _ 0927 2013 2 technical specificat ions ( t a =25c, airflow rate=300 lfm, v in =48vdc, nominal vout unless otherwise noted; parameter notes and conditions q48s q 120 33 (standa rd) min. typ. max. units absolute maximum ratings input voltage continu ous 80 vdc transient 100ms 100 vdc operating a mbient temperature - 40 85 c storage temperature - 55 125 c input/output isolation voltage 150 0 vdc input characteristics operating input voltage 3 6 48 75 vdc input under - voltage locko ut turn - on voltage threshold 3 3 3 4 3 5 vdc turn - off voltage threshold 3 1 3 2 3 3 vdc lockout hysteresis voltage 2 vdc maximum input current 1 3 a no - load input current vin=48v, io=0a 100 ma off converter input current vin= 4 8v, io=0a 9 13 ma inrush current (i 2 t) 1 a 2 s input reflected - ripple current p - p thru 12 h inductor, 5hz to 20mhz 2 0 ma input voltage ripple rejection 120 hz - 30 db output characteristics output voltage set point vin=48v, io= 0 , tc=25c 11. 88 12.00 12 .12 vdc output voltage regulation over load vin=48v, io=io,min to io,max 1 0 30 mv over line vin=36v to 75v, io=io min 1 0 30 mv over temperature vin=48v , tc= - 40c to 85c 6 0 mv total output voltage range over sample load, line and temperature 11. 64 12. 36 vdc output voltage ripple and noise 5hz to 20mhz bandwidth peak - to - peak full load, 1f ceramic, 10f tantalum 110 1 6 0 mv rms full load, 1f ceramic, 10f tantalum 25 50 mv operating output current range 0 33 a output dc current - l imit inception output voltage 10% low 40 43 46 a dynamic characteristics output voltage current transient 48v, 100uf al ecap, 1 0f tan & 1f ceramic load cap, 0.1 a/s positive step change in output current 50% io.max to 75% io.max 2 5 0 5 00 mv n egative step change in output current 75% io.max to 50% io.max 2 5 0 5 00 mv settling time (within 1% vout nominal) 300 u s turn - on transient start - up time, from on/off control start - up time by on/off , from o n/off to 9 0%vo .set 100 140 ms start - up time, from input start - up time by vin , from input to 90%vo .set 100 140 ms output voltage rise time time for vo to rise from 10% to 90% of vo,set 60 75 ms maximum output capacitance low esr cap (oscon) , 100% load; 0 5500 f efficiency 100% l oad vin=48v 95. 0 9 5. 5 % 6 0% load vin=48v 95. 3 9 5.8 % isolation characteristics input to output 150 0 vdc isolation resistance 10 m isolation capacitance 6800 pf feature characteristics switching frequency 1 3 0 khz on/off control , negative remote on/off logic logic low (module on) von/off at ion/off=1.0ma 0 0.8 v logic high (module off) von/off at ion/off=0.0 a 2 50 v on/off control, positive remote on/off logic logic low (module off) von/off at ion/off=1.0ma 0 0.8 v logic high (module on) von/off at ion/off=0.0 a 2 50 v on/off current (for both remote on/off logic) ion/off at von/off=0.0v 1 ma leakage current (for both remote on/off logic) logic high, von/off=15v 50 ua output over - voltage protection over full temp range; % of nominal vout 11 5 125 1 4 0 % o utput voltage trim range pout max rated power - 20 10 % general specifications mtbf (with heat spreader) io=80% of io, max; tc=25c ;airflow=300lfm 2 m hours weight (with out heat spreader) 50.0 grams weight (with heat spreader) 65.5 grams ove r - temperature shutdown (w ithout heat spreader ) refer to figure 21 for hot spot location (48vin,80% io, 200lfm,airflow from vin+ to vin - ) 1 35 c over - temperature shutdown (with heat spreader) refer to figure 2 3 for hot spot location (48vin,80% io, 200lfm,airflow from vin+ to vin - ) 1 25 c over - temperature shutdown (ntc resistor) refer to figure 21 ntc resistor location 125 c n ote: please attach thermocouple on ntc resistor to test otp function, the hot spots temperature is just for reference.
ds_q48s q 120 33 _ 0927 2013 3 electrical character istics c urves figure 1: efficiency vs. load current for minimum, nominal , and maximum input voltage at 2 5c . figure 2: power dissipation vs. load current for minimum, nominal, and maximum input voltage at 2 5c. figure 3: typical full load input char acteristics at room temperature . 84 85 86 87 88 89 90 91 92 93 94 95 96 97 4 7 10 13 16 19 22 25 28 31 output current(a) efficiency(%). 36v 48v 75v 2 4 6 8 10 12 14 16 18 20 22 4 7 10 13 16 19 22 25 28 31 output current(a) loss(w) 36v 48v 75v 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 30 35 40 45 50 55 60 65 70 75 input voltage(v) input current(a)
ds_q48s q 120 33 _ 0927 2013 4 electrical character istics curves for negative remote on/off logic figure 4: turn - on transient at zero load current) ( 2 0 ms/div). top trace: vout; 5v/div; bottom trace: on/off inp ut: 5 v/div . figure 5: turn - on transient at full rated load current ( 2 0 ms/div). top trace: vout: 5v/div; bottom trace: on/off input: 5 v/div . for input voltage start up figure 6 : turn - on transient at zero load current ( 2 0 ms/div). top trace: vout; 5 v/div; bottom trace: input voltage : 2 0 v/div . figure 7 : turn - on transient at full rated load current ( 2 0 ms/div). top trace: vout; 5 v/div; bottom trace: input voltage : 2 0 v/div .
ds_q48s q 120 33 _ 0927 2013 5 electrical character istics curves figure 8: output voltage response to step - change in load current (75% - 50% of io, max; di/dt = 0.1a/s). load cap: 100uf al - electrolytic capacitor , 10f tantalum capacitor and 1f ceramic capacitor. top trace: vout; 100 m v/div; bottom trace: output current: 10 a/div , time: 2 00us/div figure 9: output voltage response to step - change in load current (50% - 75% of io, max; di/dt = 0.1a/s). load cap: 100uf al - electrolytic capacitor , 10f tantalum capacitor and 1f ceramic capacitor. top trace: vout; 100 m v/div; bottom trace: output current: 10 a/div , time: 200us/div figure 10: test set - up diagram showing measurement points for input terminal ripple current and input reflected ripple current. note: measured input reflected - ripple current with a simulated sour ce inductance (l test ) of 12 h. capacitor cs offset possible battery impedance. measure current as shown above . figure 1 1: input terminal ripple current, i c , at full rated output current and nominal input voltage with 12h source impedance and 33 f electrolytic capacitor ( 2 00 ma/div 2us /div ).
ds_q48s q 120 33 _ 0927 2013 6 electrical character istics curves figure 1 2: input reflected ripple current, i s , through a 12h source inductor at nominal input voltage and rated load current ( 2 0 ma/div 2 us /div ). figure 1 3: output voltage n oise and ripple measurement test setup . figure 14 : output voltage ripple at nominal input voltage and rated load current (io= 33 a) ( 30 mv/div , 2us /div ) load capacitance: 1f ceramic capacitor and 10f tantalum capacitor. bandwidth: 20 mhz. figure 15 : output voltage vs. load current at nominal input voltage showing typical current limit curves and converter shutdown points. strip copper vo(-) vo(+) 10u 1u scope resistive load 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 4 8 12 16 20 24 28 32 36 40 44 output current(a) output voltage(v)
ds_q48s q 120 33 _ 0927 2013 7 design consideration s input source impedance the impedance of the input source connecting to the dc/dc p ower modules will interact with the modules and affect the stability. a low ac - impedance input source is recommended. if the source inductance is more than a few h, we advise adding a 10f to 100f electrolytic capacitor (esr < 0.7 at 100 khz) mounted close to the input of the module to improve the stability. layout and emc considerations deltas dc/dc power modules are designed t o operate in a wide variety of systems and applications. for design assistance with emc compliance and related p w b layout issues, please contact deltas technical support team. an external input filter module is available for easier emc compliance design. below is the reference design for an input filter tested with q48sq12033 series to meet class b in cisspr 22. schematic and components list: c in is 100uf low esr aluminum cap: cy is 1nf ceramic cap ; cx1 is 1uf*3 ceramic cap; cx2 is 1uf*2 ceramic cap; cy 1,cy2 are 100 nf *2 ceramic cap : l1,l2 are common - mode inductor,l1=l2=0.47mh. test result: vin=48v,io=33a, b lue l ine is quasi peak mode; green line is average mode. safety considerations the power module must be installed in compliance with the spacing an d separation requirements of the end - users safety agency standard, i.e., ul60950 - 1, can/csa - c22.2 , no. 60950 - 1 and en60950 - 1+a11 and iec60950 - 1 , if the system in which the power module is to be used must meet safety agency requirements. basic insulatio n based on 75 vdc input is provided between the input and output of the module for the purpose of applying insulation requirements when the input to this dc - to - dc converter is identified as tnv - 2 or selv. an additional evaluation is needed if the source i s other than tnv - 2 or selv. when the input source is selv circuit , the power module meets selv (safety extra - low voltage) requirements. if the input source is a hazardous voltage which is greater than 60 vdc and less than or equal to 75 vdc, for the modul es output to meet selv requirements, all of the following must be met: ? the input source must be insulated from the ac mains by reinforced or double insulation. ? the input terminals of the module are not operator accessible. ? if the metal baseplate is gro unded , the output must be also grounded. ? a selv reliability test is conducted on the system where the module is used , in combination with the module, to ensure that under a single fault, hazardous voltage does not appear at the modules output. when inst alled into a class ii equipment (without grounding), spacing consideration should be given to the end - use installation, as the spacing between the module and mounting surface have not been evaluated. the power module has extra - low voltage (elv) outputs wh en all inputs are elv. this power module is not internally fused. to achieve optimum safety and system protection, an input line fuse is highly recommended. the safety agencies require a normal - blow fuse with 2 0a maxim um rating to be installed in the ungr ounded lead. a lower rated fuse can be used based on the maximum inrush transient energy and maximum input current. soldering and cleaning considerations post solder cleaning is usually the final board assembly process before the board or system undergoe s electrical testing. inadequate cleaning and drying may lower the reliability of a power module and severely affect the finished circuit board assembly test. adequate cleaning and drying is especially important for un - encapsulated and/or open frame type p ower modules. for assistance on appropriate soldering and cleaning procedures, please contact deltas technical support team. 1 mhz 10 mhz 150 khz 30 mhz 10.0 20.0 30.0 40.0 50.0 60.0 70.0 0.0 80.0 dbv limits 55022mqp 55022mav transducer lisnpul traces pk+ av
ds_q48s q 120 33 _ 0927 2013 8 features description s over - current protection the modules include an internal output over - current protection circuit, which wil l endure current limiting for an unlimited duration during output overload. if the output current exceeds the ocp set point, the modules will shut down (hiccup mode) . the hiccup time will last 500ms. the modules will try to restart after shutdown. if the o verload condition still exists, the module will shut down again. this restart trial will continue until the overload condition is corrected. over - voltage protection the modules include an internal output over - voltage protection circuit, which monitors t he voltage on the output terminals. if this voltage exceeds the over - voltage threshold , the modules will shut down, ( latch mode) . the module will not restart unless the on/off input is toggled or the input power is cycled. over - temperature protection th e over - temperature protection consists of circuitry that provides protection from thermal damage. if the temperature exceeds the over - temperature threshold the module will shut down. the module will restart after the temperature is within specification. r emote on/off the remote on/off feature on the module can be either negative or positive logic. negative logic turns the module on during a logic low and off during a logic high. positive logic turns the modules on during a logic high and off during a logi c low. remote on/off can be controlled by an external switch between the on/off terminal and the v i ( - ) terminal. the switch can be an open collector or open drain. for negative logic i f the remote on/off feature is not used, please short the on/off pin to vi ( - ). for pos i tive logic i f the remote on/off feature is not used, please leave the on/off pin to floating . figure 16 : remote on/off implementation remote sense remote sense compensates for voltage drops on the output by sensing the actual outp ut voltage at the point of load. the voltage between the remote sense pins and the output terminals must not exceed the output voltage sense range given here: [vo(+) C vo( C )] C [sense(+) C sense( C )] 10% v out this limit includes any increase in voltag e due to remote sense compensation and output voltage set point adjustment (trim). figure 1 7 : effective circuit configuration for remote sense operation if the remote sense feature is not used to regulate the output at the point of load, please connec t sense(+) to vo(+) and sense( C ) to vo( C ) at the module . the output voltage can be increased by both the remote sense and the trim; however, the maximum increase is the larger of either the remote sense or the trim, not the sum of both. when using remote sense and trim, the output voltage of the module is usually increased . and it will increase the output power of the module with the same output current. care should be taken to ensure that the maximum output power does not exceed the maximum rated power . vo(+) vi(+) vo(-) sense(-) sense(+) vi(-) on/off vi(-) vi(+) vo(-) vo(+) sense(+) sense(-) resistance contact contact and distribution losses
ds_q48s q 120 33 _ 0927 2013 9 thermal consideratio ns thermal management is an important part of the system design. to ensure proper, reliable operation, sufficient coolin g of the power module is needed over the entire temperature range of the module. convection cooling is usually the dominant mode of heat transfer. hence, the choice of equipment to characterize the thermal performance of the power module is a wind tunnel. thermal testing setup deltas dc/dc power modules are characterized in heated vertical wind tunnels that simulate the thermal environments encountered in most electronics equipment. this type of equipment commonly uses vertically mounted circuit cards i n cabinet racks in which the power modules are mounted. the following figure shows the wind tunnel characterization setup. the power module is mounted on a test pwb and is vertically positioned within the wind tunnel. the space between the neighboring pwb and the top of the power module is constantly kept at 6.35mm (0.25). f igure 20: win d t unnel t est s etup thermal derating heat can be removed by increasing airflow over the module. to enhance system reliability, the power module should always be oper ated below the maximum operating temperature. if the temperature exceeds the maximum module temperature, reliability of the unit may be affected. output voltage adjustment (trim) to increase or decrease the output voltage set point, the modules may be connected with an external resistor between the trim pin and either the sense(+) or sense( - ). the trim pin should be left open if this feature is not used. trim down: figure 1 8 : circuit configuration for trim - down (decrease output voltage) if the external resistor is connected between the trim and sense ( - ) pins, the output voltage set point decreases (fig. 1 8 ). the external resistor value re quired to obtain a percentage of output voltage change % is defined as: trim up: figure 1 9 : circuit configuration for trim - up (increase output voltage) if the external resistor is connected between the trim and sense ( + ) the output voltage set point increases (fig. 1 9 ). the extern al resistor value require d to obtain a percentage output voltage change % is defined as: air flow module pwb 50.8(2.00") air velocity and ambient temperature sured below the module fancing pwb note: wind tunnel test setup figure dimensions are in millimeters and (inches) ? ? ? ? ? ? ? k down rtrim 2 . 10 511 ? ? ? ? ? ? ? ? ? ? ? k up rtrim 2 . 10 511 1.225 ) (100 vo 11 . 5
ds_q48s q 120 33 _ 0927 2013 10 thermal curves (with out heat spreader) figure 21 : * hot spot 1 and ntc resistor temperature measured p oint. the allowed maximum hot spot 1 temperature is defined at 1 11 . figure 22 : output current vs. ambient temperature and air velocity @vin= 48 v (transverse orientation , a irflow from vin+ to vin - ,w ith out heat s preade r ) thermal curves (with heat spreader) figure 2 3 : * hot spot 2 temperature measured point . the allowed maximum hot spot 2 temperature is defined at 1 05 . figure 2 4 : output current vs. amb ient temperature and air velocity @vin= 48 v (transverse orientation , a irflow from vin+ to vin - ,w ith heat s preader ) ntc resistor hot spot1 airflow 0 5 10 15 20 25 30 25 30 35 40 45 50 55 60 65 70 75 80 85 output current (a) ambient temperature ( ) q 48 sq 12033 (standard) output current vs. ambient temperature and air velocity @vin = 48 v (transverse orientation) 300 lfm 200 lfm 400 lfm natural convection 100 lfm 600 lfm 500 lfm hot spot2 airflow 0 4 8 12 16 20 24 28 32 25 30 35 40 45 50 55 60 65 70 75 80 85 output current (a) ambient temperature ( ) q 48 sq 12033 (standard) output current vs. ambient temperature and air velocity @vin = 48 v (transverse orientation,with heatspreader) 300 lfm 200 lfm 400 lfm 500 lfm natural convection 100 lfm 600 lfm
ds_q48s q 120 33 _ 0927 2013 11 mechanical drawing (with heat spreader) * for modules with through - hole pins and the opt ional heatspreader, they are intended for wave soldering assembly onto system boards; please do not subject such modules through reflow temperature profile.
ds_q48s q 120 33 _ 0927 2013 12 mechanical drawing (with out heat spreader) pin no. name function 1 2 3 4 5 6 7 8 +vin on/off - vin - vout - sense trim +sense +vout positive input voltage remote on/off negative input voltage negative output voltage negative remote sense output voltage trim positive remote sense positive output voltage pin specification: pins 1 - 3,5~7 1.0 0 mm (0.04 0) diameter pins 4,8 2. 1.50 mm (0.0 60 ) diameter all pins are copper alloy with matte tin plat ed(pb free) and nickel under plating .
ds_q48s q 120 33 _ 0927 2013 13 recommended layout part numbering syste m q 48 s q 120 33 n r f h form factor input voltage number of outputs produ ct series output voltage output current on/off logic pin length q - quarter brick 48 - 36v~75v s - single q - qb high power series 120 - 12v 33 - 33 a n - negative p - posi tive k - 0.1 1 0 n - 0.1 46 r - 0.170 f - rohs 6/6 (lead free) s pace - rohs5/6 a - with trim/ sense pin no heat spreader b - no trim/sense pin no heat spreader h - with trim/sense pin with heat spreader n - no trim/sense pin with heat spreader * for modules with through - hole pins and the optional heatspreader, they are inte nded for wave soldering assembly onto system boards; please do not subject such modules through reflow temperature profile. c ontact : www.deltaww.com/dcdc usa: telephone: east coast: 978 - 656 - 3993 west coast: 510 - 6 68 - 5100 fax: (978) 656 3964 email: dcdc@delta - corp.com europe: p hone: +31 - 20 - 655 - 0967 fax: +31 - 20 - 655 - 0999 email: dcdc @ delta - es.com asia & the rest of world : telephone: +886 3 4526107 ext 6220 ~6224 fax: +886 3 4513485 email: dcdc@delta.com.tw warranty delta offers a two ( 2) year limited warranty. complete warranty information is listed on our web site or is available upon request from delta. information furnished by delta is believed to be accurate and reliable. however, no responsibility is assumed by delta for it s use, nor for any infringements of patents or other rights of third parties, which may result from its use. no license is granted by implication or otherwise under any patent or patent rights of delta. delta reserves the right to revise these specificatio ns at any time, without notice .


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