number GS-29-616 type product qualification summary title page revision 1 of 7 a authorized by date sfp+? cable and connector system j. kopec 04/26/2010 classification unrestricted copyright fci form e-3334 rev f gs-01-001 1.0 objective this document summarizes qualification test result s to demonstrate compliance of fci sfp+ cable and connector system to the requirements of the fci sfp+ product specification(s) listed in section 5.0. 2.0 scope this summary includes results from qualification test ing of sfp+ cable assemblies consisting of 32awg, 30awg, 28awg, 26awg, & 24awg wire gages, us or china-sourced paddleboards, and leoni or ltk cable. the connectors were qualified in accor dance with fci product spec ification gs-12-616. 3.0 conclusion the results obtained for all tested product configurations successfully met the requirements of fci product specification gs-12-616. 4.0 definitions mil-std: military standard eia: electronic industries alliance ansi: american national standards institute llcr: low level contact resistance cr: contact resistance mfg: mixed flowing gas ir: insulation resistance dwv: dielectric withstanding voltage 5.0 reference documents 5.1 product specification gs-12-616, rev. c 5.2 eia 364 series test procedures 5.3 u.s. product test laborator y report el-2010-01-037, rev. c pdm: rev:a released . status: printed: nov 29, 2010
number GS-29-616 type product qualification summary title page revision 2 of 7 a authorized by date sfp+? cable and connector system j. kopec 04/26/2010 classification unrestricted copyright fci form e-3334 rev f gs-01-001 6.0 qualification summary 6.1 the qualification testing of the gold-plated sfp+ cable and connector system was performed in 7 test groups, with multiple wire gauge samples represented in each group when applicable. 6.1.1 test group 1 ? mechanical with differential im pedance. 3 each (15 total) us pcb cable assemblies 32awg, 30awg, and 24awg with leoni cable and us pcb cable assemblies 26awg and 24awg with ltk cable. one receptacle test board assemb ly used for continuity monitoring during the wire flex test. test specification criterion results differential impedance eia-364-108 per gs-12-616 sec. 6.1.5 condition: 70 psec. rise time (20% - 80%) criterion: 100 ? +/- 10 ? pass 32awg leoni ? 91 ? min, 103 ? max 30awg leoni ? 91 ? min, 102 ? max 24awg leoni ? 90 ? min, 101 ? max 28awg ltk ? 90 ? min, 101 ? max 26awg ltk ? 91 ? min, 100 ? max cable minimum bend radius eia-364-41 per gs-12-616 sec. 6.5.8 condition: 1 cycle in each of 4 perpendicular directions. criterion: no damage pass no damage wire flex eia-364-41 per fs-12-616 sec. 6.5.7 condition: 15 cycles, 180, 2.5 in. from back of shell to top of roller criterion: no damage, no discontinuity > 1 sec. pass no damage no discontinuity cable strain relief per gs-12-616 sec. 6.5.6 condition: 25 mm/min., 90n min. criterion: no damage pass no damage differential impedance eia-364-108 per gs-12-616 sec. 6.1.5 condition: 70 psec. rise time (20% - 80%) criterion: 100 ? +/- 10 ? pass 32awg leoni ? 91 ? min, 104 ? max 30awg leoni ? 91 ? min, 104 ? max 24awg leoni ? 91 ? min, 103 ? max 28awg ltk ? 91 ? min, 102 ? max 26awg ltk ? 92 ? min, 103 ? max 6.1.2 test group 2 ? latch strength and cable connecto r retention to cage, 1 each (3 total) cable assemblies 28awg, 26awg, & 24awg with leoni cable. test specification criterion results latch strength per gs-12-616 sec. 6.5.9 condition: 180 n min., 12.7 mm/min. max. criterion: no damage pass no damage cable connector retention in cage per gs-12-616 sec. 6.5.10 condition: 90 n min. / 170 n. max. axial load criterion: no damage pass no damage pdm: rev:a released . status: printed: nov 29, 2010
number GS-29-616 type product qualification summary title page revision 3 of 7 a authorized by date sfp+? cable and connector system j. kopec 04/26/2010 classification unrestricted copyright fci form e-3334 rev f gs-01-001 6.1.3 test group 3 ? receptacle cage mechanical, 3 receptacle cages for insertion/retention, 3 receptacle cages for kick-out, and 3 receptacle test boards. test specification criterion results cage press-fit insertion force eia-364-09 per gs-12-616 sec. 6.5.12 condition: axial load on top of cage criterion: 40 n max. / pin pass 22.4 n max cage press-fit retention force eia-364-09 per gs-12-616 sec. 6.5.12 condition: axial load on all exposed press-fit tails simultaneously. criterion: 10 n min. / pin pass 11.0 n min. cage spring kick-out force per gs-12-616 sec. 6.5.11 condition: mate / unmate cable assembly to cage criterion: 10 n min., 22 n max. pass 10.6 n min. 12.2 n max. 6.1.4 test group 4 ? thermal shock and humidity , 10 each us and nt pcb cable assemblies with 28awg cable (20 total). five cables of each ty pe mated were mated to receptacles for llcr. remaining 5 cables of each type were mated to unassembled receptacles for ir/dwv. ir/dwv measured on 2 adjacent signal pairs or each a ssembly (10 measurements per pcb type). all assemblies with leoni cable. test specification criterion results llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: none (baseline) pass baseline ir eia-364-21 per gs-12-616 sec. 6.1.2 condition: 100 v dc, 60 seconds criterion: 1 g ? min. pass us ? 16.2 g ? min. nt ? 16.1 g ? min. dwv eia-364-20 per gs-12-616 sec. 6.1.3 condition: 300 v dc, 60 seconds criterion: no breakdown, arc-over, or leakage pass us ? no breakdown or arc- over, 4.29 a max. leakage nt ? no breakdown or arc- over, 4.39 a max. leakage thermal shock eia-364-32 per gs-12-616 sec. 6.6.1 condition: -55c to +85c, 10 cycles criterion: no damage pass no damage llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: 20 m ? max increase pass us ? 0.03 m ? max. increase nt ? 1.14 m ? max. increase humidity eia-364-31 per gs-12-616 sec. 6.6.3 condition: 10,18-hour cycles, 25c to 65c, 80% to 100% rh criterion: no damage pass no damage llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: 20 m ? max increase pass us ? 1.23 m ? max. increase nt ? 1.31 m ? max. increase ir eia-364-21 per gs-12-616 sec. 6.1.2 condition: 100 v dc, 60 seconds criterion: 1 g ? min. pass us ? 6.1 g ? min. nt ? 1.0 g ? min. pdm: rev:a released . status: printed: nov 29, 2010
number GS-29-616 type product qualification summary title page revision 4 of 7 a authorized by date sfp+? cable and connector system j. kopec 04/26/2010 classification unrestricted copyright fci form e-3334 rev f gs-01-001 6.1.4 test group 4 (continued) dwv eia-364-20 per gs-12-616 sec. 6.1.3 condition: 300 v dc, 60 seconds criterion: no breakdown or arc-over pass us ? no breakdown or arc- over, 33.4 a max. leakage nt ? no breakdown or arc- over, 49.0 a max. leakage * product specification gs-12-616 calls for llcr to be performed per eia-364-6. this test was not possible with these assemblies, and eia-364-23 was used per agreement. 6.1.5 test group 5 ? high temperature life, 1 30awg, 2 28awg, and 2 26awg us pcb cable assemblies; 4 30awg and 1 24awg nr cable assemb lies. each cable assembly was mated to a receptacle test board assembly (10 tota l) for llcr. all with leoni cable. test specification criterion results llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: none pass baseline high temp. life eia-364-17 per gs-12-616 sec. 6.6.2 condition: 500 hrs. @ 70c criterion: no damage pass no damage llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: 20 m ? max increase pass us ? 3.10 m ? max. nt ? 2.15 m ? max. * product specification gs-12-616 calls for llcr to be performed per eia-364-6. this test was not possible with these assemblies, and eia-364-23 was used per agreement. 6.1.6 test group 6 ? mixed flowi ng gas, 1 30awg, 2 28awg, and 2 26awg us pcb cable assemblies; 3 30awg and 2 24awg nr cable assemblies. each cabl e assembly was mated to a receptacle test board assembly (10 total) for llcr. all with leoni cable. test specification criterion results llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: none pass baseline mating / unmating force per gs-12-616 sec. 6.5.5 condition: 5 cycles criterion: 18 n max. mating, 12.5 n max. unmating pass us pcb: 14.2 n max. mating, 10.2 n max. unmating nt pcb: 14.7 n max. mating, 12.5 n max. unmating pre-condition durability eia-364-09 per gs-12-616 sec. 6.5.2 condition: 25 cycles, 10 cyc. per min. max. criterion: no damage pass no damage llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: 20 m ? max. increase pass us pcb 0.20 m ? max. incr. nt pcb 1.40 m ? max. incr. pdm: rev:a released . status: printed: nov 29, 2010
number GS-29-616 type product qualification summary title page revision 5 of 7 a authorized by date sfp+? cable and connector system j. kopec 04/26/2010 classification unrestricted copyright fci form e-3334 rev f gs-01-001 6.1.6 test group 6 (continued) mixed flowing gas 1st half eia-364-65 per gs-12-616 sec. 6.6.4 condition: class iia, 7 days, unmated receptacles criterion: no damage pass no damage llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: 20 m ? max. increase pass us pcb 0.57 m ? max. increase nt pcb 1.41 m ? max. increase mixed flowing gas 2nd half eia-364-65 per gs-12-616 sec. 6.6.4 condition: class iia, 7 days mated criterion: no damage pass no damage llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: 20 m ? max. increase pass us pcb 1.57 m ? max. incr. nt pcb 0.62 m ? max. incr. thermal disturbance eia-364-32 per gs-12-616 sec. 6.6.5 condition: 15c to 85c, 5 min. dwells min., 10 cycles criterion: no damage pass no damage llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: 20 m ? max. increase pass us pcb 1.42 m ? max. incr. nt pcb 1.00 m ? max. incr. mating / unmating force per gs-12-616 sec. 6.5.5 condition: 5 cycles criterion: 18 n max. mating, 12.5 n max. unmating pass us pcb: 12.2 n max. mating, 8.9 n max. unmating nt pcb: 14.0 n max. mating, 8.0 n max. unmating llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: 20 m ? max. increase pass us pcb 1.66 m ? max. incr. nt pcb 7.11 m ? max. incr. * product specification gs-12-616 calls for llcr to be performed per eia-364-6. this test was not possible with these assemblies, and eia-364-23 was used per agreement. 6.1.7 test group 7 ? shock and vibration, 5 eac h 32awg and 24 awg us pcb cable assemblies; 3 24awg and 3 30awg nt pcb cable assemblies. each cable assembly was mated to a receptacle test board assembly (15 total) for llcr. all with leoni cable. test specification criterion results llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: none pass baseline mating / unmating force per gs-12-616 sec. 6.5.5 condition: 5 cycles, kick-out springs and latches disengaged criterion: 18 n max. mating, 12.5 n max. unmating pass us pcb: 13.3 n max. mating, 10.7 n max. unmating nt pcb: 15.1 n max. mating, 9.8 n max. unmating durability eia-364-09 per gs-12-616 sec. 6.5.1 condition: 50 cyc. cable, 100 cyc. receptacle, 10 cyc./min. max. criterion: no damage pass no damage pdm: rev:a released . status: printed: nov 29, 2010
number GS-29-616 type product qualification summary title page revision 6 of 7 a authorized by date sfp+? cable and connector system j. kopec 04/26/2010 classification unrestricted copyright fci form e-3334 rev f gs-01-001 6.1.7 test group 7 (continued) llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: 20 m ? max. increase pass us pcb: 2.89 m ? max. increase nt pcb: 0.94 m ? max. increase mechanical shock eia-364-27 per gs-12-616 sec. 6.5.3 condition: ? sine, 30 g, 11 msec. criterion: no damage pass no damage llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: 20 m ? max. increase pass us pcb: 1.01 m ? max. increase nt pcb: 0.72 m ? max. increase vibration eia-364-28 per gs-12-616 sec. 6.5.4 condition: random, condition vii d, 20-500 hz., 15 min. axis criterion: no damage pass no damage llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: 20 m ? max. increase pass us pcb: 0.62 m ? max. increase nt pcb: -0.65 m ? max. increase mating / unmating force per gs-12-616 sec. 6.5.5 condition: 5 cycles, kick-out springs and latches disengaged criterion: 18 n max. mating, 12.5 n max. unmating pass us pcb: 12.5 n max. mating, 10.2 n max. unmating nt pcb: 14.2 n max. mating, 7.3 n max. unmating * product specification gs-12-616 calls for llcr to be performed per eia-364-6. this test was not possible with these assemblies, and eia-364-23 was used per agreement. 7.0 notes pdm: rev:a released . status: printed: nov 29, 2010
number GS-29-616 type product qualification summary title page revision 7 of 7 a authorized by date sfp+? cable and connector system j. kopec 04/26/2010 classification unrestricted copyright fci form e-3334 rev f gs-01-001 revision record rev page description ec # date a all new release v10-0177 4/26/2010 pdm: rev:a released . status: printed: nov 29, 2010
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