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siemens matsushita components 197 example of an assembly set individual parts part no. page adjusting screwdriver (for assembly only) b63399 204 matching handle b63399 204 adjusting screw b65539 b65806 204 core b65805 198 clamps b65806 201 insulating washer 1 b65806 201 coil former b65806 200 core b65805 198 threaded sleeve (glued-in) insulating washer 2 b65806 201 also available: smd coil former b65822 202 , 203 rm 5 low profile: core b65805-p 209 smd coil former b65822 210 clamp b65804 210 rm 5 core and accessories
198 siemens matsushita components l in accordance with iec 60431 l core without center hole for transformer applications l rm cores are supplied in sets magnetic characteristics (per set) approx. weight (per set) gapped with center hole without center hole s l/a l e a e a min v e 1,0 20,8 20,8 15 430 0,93 22,1 23,8 18 526 mm C1 mm mm 2 mm 2 mm 3 m 2,9 3,0 g material a l value nh s approx. mm m e ordering code 1) -c with center hole -n with threaded sleeve k1 25 3 % 1,0 19,9 b65805-+25-a1 40 3 % 0,40 31,8 b65805-+40-a1 m33 63 3 % 0,4 50,2 b65805-+63-a33 100 3 % 0,2 79,6 b65805-+100-a33 n48 125 2 % 0,16 100 b65805-+125-g48 160 3 % 0,12 128 b65805-+160-a48 250 3 % 0,06 200 b65805-+250-a48 315 3 % 0,03 255 b65805-+315-a48 1) replace the + by the code letter c or n for the required version. rm 5 core b65805
siemens matsushita components 199 ungapped material a l value nh m e a l1min nh p v w/set ordering code 1) -c with center hole -j w/o center hole n26 1800 + 30/C 20 % 1430 b65805-c-r26 n30 3500 + 30/C 20 % 2590 b65805-j-r30 t35 5200 + 30/C 20 % 3850 b65805-j-r35 t38 6700 + 40/C 30 % 4960 b65805-j-y38 t42 9600 + 40/C 30 % 7090 b65805-j-y42 n49 1300 + 30/C 20 % 960 810 0,06 (50 mt, 500 khz, 100 c) b65805-j-r49 n67 1800 + 30/C 20 % 1330 1200 0,40 (200 mt, 100 khz, 100 c) b65805-j-r67 n87 2000 + 30/C 20 % 1470 1200 0,32 (200 mt, 100 khz, 100 c) b65805-j-r87 n41 2600 + 30/C 20 % 1920 1200 0,10 (200 mt, 100 khz, 100 c) b65805-j-r41 1) replace the + by the code letter c or j for the required version. b65805 rm 5 core
200 siemens matsushita components coil former material: gfr thermosetting plastic (ul 94 v-0, insulation class to iec 60085: h max. operating temperature 180 c), color code black solderability: to iec 60068-2-20, test ta, method 1 (aging 3): 235 c, 2 s resistance to soldering heat: to iec 60068-2-20, test tb, method 1b: 350 c, 3,5 s winding: see page 152 squared pins for matching clamps and insulating washers see page 201 4 pins 5 and 6 pins 8 pins sections a n mm 2 l n mm a r value mw pins ordering code 1 9,5 25 90 4 b65806-n1004-d1 5 b65806-n1005-d1 6 b65806-n1006-d1 8 b65806-n1008-d1 2 8,7 25 94 4 b65806-n1004-d2 5 b65806-n1005-d2 6 b65806-n1006-d2 hole arrangement view in mounting direction *) pin 4 is omitted in 5-pin version. ground ? 1,3+0,1 rm 5 accessories b65806
siemens matsushita components 201 clamp l with ground terminal, made of stainless spring steel (tinned), 0,335 mm thick l solderability to iec 60068-2-20, test ta, method 1 (aging 3): 235 c, 2 s l also available as strip clamp on reels insulating washer 1 between core and coil former l for tolerance compensation and for insulation l made of polycarbonate (ul 94 v-0, insulation class to iec 60085: e 120 c), 0,06 mm thick insulating washer 2 for double-clad pcbs l made of polycarbonate (ul 94 v-0, insulation class to iec 60085: e 120 c), 0,3 mm thick clamp insulating washer 1 insulating washer 2 clamping forces for rm 5 ordering code clamp (ordering code per piece, 2 are required) b65806-a2203 insulating washer 1 (reel packing, pu = 1 reel) b65806-a5000 insulating washer 2 (bulk) b65806-d2005 f min : extension of clamp from a to a 2 = x min f max : extension of clamp from a to a 1 = x max clamp opening a (mm) 8,3 + 0,15 core nose z max (mm) 0,15 height of core pair x (mm) x min x max 8,75 9,25 clamping force f (n) f min f max 5 40 b65806 rm 5 accessories
202 siemens matsushita components smd coil former with gullwing terminals material: gfr liquid crystal polymer (ul 94 v-0, insulation class to iec 60085: f max. operating temperature 155 c), color code black solderability: to iec 60068-2-20, test ta, method 1 (aging 3): 235 c, 2 s resistance to soldering heat: to iec 60068-2-20, test tb, method 1b: 350 c, 3,5 s permissible soldering temperature for wire-wrap connection on coil former: 400 c, 1 s winding: see page 160 clamp l without ground terminal, made of stainless spring steel, 0,3 mm thick l also available as strip clamp (each carton containing 2 reels), also on a reel on request coil former clamp sections a n mm 2 l n mm a r value mw terminals ordering code 1 11,1 25 77 8 b65822-f1008-t1 2 10,2 25 85 8 b65822-f1008-t2 clamp (ordering code per piece, 2 are required) b65806-j2204 recommended pcb layout 1 section 2 sections rm 5 accessories b65822 b65806
siemens matsushita components 203 smd coil former with j terminals material: gfr liquid crystal polymer (ul 94 v-0, insulation class to iec 60085: f max. operating temperature 155 c), color code black solderability: to iec 60068-2-20, test ta, method 1 (aging 3): 235 c, 2 s resistance to soldering heat: to iec 60068-2-20, test tb, method 1b: 350 c, 3,5 s permissible soldering temperature for wire-wrap connection on coil former: 400 c, 1 s winding: see page 160 clamp l without ground terminal, made of stainless spring steel, 0,3 mm thick l also available as strip clamp (each carton containing 2 reels) l also available on a reel on request coil former clamp sections a n mm 2 l n mm a r value mw terminals ordering code 1 11,1 25 73 8 b65822-j1008-t1 clamp (ordering code per piece, 2 are required) b65806-j2204 frm0266-v 0,550,05 2,750,1 1,5 0,3 0,450,05 0,750,05 7,10,1 6+0,3 1 2 3 4 8 7 6 5 0,550,05 1,70,05 3,810,1 3x3,81 = 11,430,1 leiterplattenlayout empfehlung fr das 1,5 11,43 3,81 2 16 9,80,1 1,2 5+0,1 0,1 ?5,95 _ _ 6,15 0,1 0,15 2 _ 15,7 _ 0,5 0,2 _ 18,6 13,5 _ 0,2 10,1 _ 0,1 0,2 _ 15,0 recommended pcb layout b65822 b65806 rm 5 accessories
204 siemens matsushita components adjusting screw l tube core with thread and core brake made of gfr polyterephthalate plastic adjusting screwdriver (not shown) plastic handle for adjusting screwdriver (not shown) adjusting screws ab core rm 5 adjusting screw min. adjusting range % ordering code fig. tube core mate- rial a l value nh ? length mm mate- rial color code k 1 25 a 1,81 2,0 si 1 black 13 b65539-c1003-x101 40 a 1,81 2,0 k 1 yellow 16 b65539-c1003-x1 m 33 63 a 1,81 2,7 si 1 white 11 b65539-c1002-x101 100 a 1,81 2,0 k 1 yellow 14 b65539-c1003-x1 n 48 125 a 1,81 2,0 k 1 yellow 13 b65539-c1003-x1 160 200 a 1,81 2,7 n 22 red 15 11 b65539-c1002-x22 250 315 b 1,81 3,4 n 22 green 13 9 b65806-c3001-x22 315 b 1,90 3,4 n 22 blue 12 b65806-a3002-x22 adjusting screwdriver b63399-b4 handle b63399-b5 rm 5 accessories b65539 b63399, b65806
siemens matsushita components 205 inductance adjustment curves (nominal values) relative inductance change d l / l versus turns n of adjusting screw. 0 at least 1 turn engaged. adjusting screw b65539-c1003-x101 color code black adjusting screw b65539-c1003-x1 color code yellow adjusting screw b65539-c1002-x101 color code white rm 5
206 siemens matsushita components inductance adjustment curves (nominal values) relative inductance change d l / l versus turns n of adjusting screw. 0 at least 1 turn engaged. adjusting screw b65539-c1002-x22 color code red adjusting screw b65806-a3002-x22 color code blue adjusting screw b65806-c3001-x22 color code green rm 5
siemens matsushita components 207 q factor characteristics (typical values) mate- rial l ( m h) for turns wire; rf litz wire sec- tions ? * mm a l =25nh a l =40nh k 1 1,27 4,25 15,7 10,2 1,96 6,75 25 16 7 13 25 20 0,6 cul 30 0,04 culs 30 0,04 culs 40 0,04 culs 1 1 1 1 8,5 9,0 8,4 8,2 * pad of polystyrene tape up to diameter ? k 1 a l = 25 nh flux density in the core < 0,5 mt b rf litz wir e enamel copper wire k 1 a l = 40 nh flux density in the core < 0,6 mt b rf litz wir e enamel copper wire rm 5
208 siemens matsushita components q factor characteristics (typical values) flux density in the core < 1 mt mate- rial l (mh) for turns wire; rf litz wire sec- tions a l = 100 nh a l = 160 nh n 48 90 23,1 7,75 4,62 1,30 0,74 141 36,1 12,1 7,20 4,22 1,16 750 380 220 170 130 90 68 0,1 cul 0,14 cul 0,18 cul 10 0,05 culs 20 0,04 culs 30 0,04 culs 45 0,04 culs 1 1 1 1 1 1 1 b n 48 a l = 160 nh n 48 a l = 250 nh rf litz wir e enamel copper wire rf litz enamel copper wire rm 5
siemens matsushita components 209 l for compact transformers l without center hole l rm cores are supplied in sets magnetic characteristics (per set) s l/a = 0,71 mm C1 l e = 17,5 mm a e = 24,5 mm 2 a min = 18 mm 2 v e = 430 mm 3 approx. weight 2,6 g/set ungapped material a l value nh m e a l1 p v w/set ordering code n49 1700 + 30/C 20 % 960 800 0,09 (50 mt, 500 khz, 100 c) b65805-p-r49 n87 2400 + 30/C 20 % 1360 2590 0,26 (200 mt, 100 khz, 100 c) b65805-p-r87 b65805-p rm 5 ?low profile? core
210 siemens matsushita components smd coil former with gullwing terminals material: gfr liquid crystal polymer (ul 94 v-0, insulation class to iec 60085: f max. operating temperature 155 c), color code black solderability: to iec 60068-2-20, test ta, method 1 (aging 3): 235 c, 2 s resistance to soldering heat: to iec 60068-2-20, test tb, method 1b: 350 c, 3,5 s permissible soldering temperature for wire-wrap connection on coil former: 400 c, 1 s winding: see page 160 clamp l without ground terminal, made of stainless spring steel, 0,3 mm thick l also available as strip clamp (each carton containing 2 reels) l also available on a reel on request coil former clamp sections a n mm 2 l n mm a r value mw terminals ordering code 1 5,1 25 169 8 b65822-a6008-t1 clamp (ordering code per piece, 2 are required) b65804-p2204 recommended pcb layout marking of pin 1 rm 5 ?low profile? accessories b65822 b65804

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