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Product Specification 108-60048 0.5 mm Pitch Fine Stack Conn. H=1.5mm
1. Scope:
1.1 Contents
This specification covers the requirements for product performance. Test methods quality assurance provisions of 0.5mm pitch Fine Stack Connector. Applicable product description and part numbers are as shown in Appendix 1.
2.
Applicable Documents:
The following documents form a part of this specification to the extent specified here in. In the event of conflict between the requirements of this specification and the product drawing. The Product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents. This specification shall take precedence.
2.1
AMP Specifications:
A. 109-5000 B. 501-60023 : Test Specification, General Requirements for Test Methods : Qualification Test Report
2.2
Commercial Standards and Specifications
A. MIL-STD-202 Test Method for Electronic and Electrical Componet Parts B. Electronic Industries Association of Japan RCX-0102/101, 102 Test Method of Soldering of Surface Mounting Devices.
DR CHK APP
Zhu Julyee Steven. YAO Ikuo. ENOMOTO
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Tyco Electronics AMP K.K. Kawasaki Ltd 108-60048
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RELEASED JB0-0093-05
REVISION RECORD
J.Z 03FEB05
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0.5mm Pitch Fine Stack Connector Lead Free Version
ASHL-0004-ES REV A
3.
Requirements:
3.1 Design and Construction:
Product shall be of the design. Construction and physical dimensions specified on the applicable Product drawing.
3.2
Materials
A. Contact Phosphor Bronze, Over Nickel Plated (Thickness: 1m minimum) Gold Plated ( Thickness: 0.2m minimum) B. Housing 6T Nylon (GF 30%), UL 94v-0, Black C. Solder Peg Phosphor Bronze. Tin Plated (Thickness: 2m minimum)
3.3
Ratings:
A. Voltage Rating: Up to 9000m above sea level: 250VAC More than 9000m above sea level: 100VAC B. Current Rating: 0.3 A C. Temperature Rating: -30C to 105C The upper limit of the temperature includes the temperature rising resulted by the energized electrical current.
3.4
Performance Requirements and Test Descriptions:
The product shall be designed to meet the electrical, mechanical and environmental performance Requirements specified in Fig. 1. All tests shall be performed in the room temperature, unless Otherwise specified.
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3.5
Para. 3.5.1
Test Requirements and Procedures Summary
Test Items Examination Product of Requirements Meets requirements of product drawing Electrical Requirements Termination Resistance 30 m Max. (Initial) 60 m Max. (Final) Subject mated contacts assembled in housing to 20 mV Max open circuit at 10 m A. AMP Spec. 109-5311-1 Refer to Fig. 2 Insulation Resistance 500 M 100 M Min. (Initial) Min. (Final) Impress voltage 100 V DC for 1 minute Test between adjacent circuits of mated connectors. AMP Spec. 109-5302 Dielectric withstanding Voltage No creeping discharge flashover shall occur. nor 500 VAC for 1 minute. Test between adjacent circuits of mated connectors. AMP Spec. 109-5310 Temperature Rising 30C max. under loaded current rating. Measure temperature rising by energized current. (measurement of tine) AMP Spec. 109-5310 Procedures Visual inspection No physical damage
3.5.2
(Low Level)
3.5.3
3.5.4
Current leakage: 0.5 m A Max.
3.5.5
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Para. 3.5.6
Test Items Vibration Frequency) (Low
Requirements No electrical discontinuity greater than 1 sec. shall occur. 60 m Max. (Final)
Procedures Subject mated connectors to 1055-10Hz traversed in 1 minute at 1.52 mm amplitude 2 hours each of 3 mutually perpendicular planes. 1 m A applied AMP Spec. 109-5201 Accelerated (50G) Velocity: 490m/s
Mechanical Requirements
3.5.7
Physical Shock
No electrical discontinuity greater than 1 sec. shall occur 60 m Max. (Final)
Waveform: Halfsine shock pluses Duration: 11 m sec. Velocity Change: 3.44 m/s Number of Drops: 3 drop each to normal and reversed directions of X, Y and Z axes. Totally 18 drops. AMP Spec. 109-5208.Condition A
3.5.8
Connector Force
Mating
20 Pos: 23.5N (2.4 kgf) Max. 30 Pos: 35.2N (3.6 kgf) Max. 40 Pos: 47.0N (4.8 kgf) Max. 70 Pos: 82.3N (8.4 kgf) Max. 80 Pos: 94.0N (9.6 kgf) Max.
Operation Speed: 25mm/min. Measure the force required to mate connectors. AMP Spec. 109-5206, condition A Refer Fig. 3
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Para. 3.5.9
Test Items Connector Unmating Force
Requirements 20 Pos: 4.0N (0.4 kgf) Min. 30 Pos: 5.9N (0.6 kgf) Min. 40 Pos: 7.9N (0.8 kgf) Min. 70 Pos: 13.8N(1.4 kgf) Min. 80 Pos:15.7N (1.6 kgf) Min.
Procedures Operation Speed: 25mm/min. Measure the force required to unmate connectors. AMP Spec. 109-5206. condition A. Refer Fig. 3
3.5.10 3.5.11
Contact Force
Retention
0.98N (0.1 kgf) Min. Termination Resistance 60 m Max. (Final) Appearance of the specimen shall be inspected after the test with the assistance of a magnifier capable of giving a magnification of 10x for any damage such as pinholes. Void or rough surface.
Apply an axial load to contact Operation Speed: 25mm/min Operation Speed: 25mm/min No. of Cycles: 30 cycles AMP Spec. 109-5213 Provisional standards of EIA of JAPAN. RCX-0102/101 (Test method of soldering of surface mounting devises) Para 2.4.2 Reflow soldering method.
Durability (Repeated Mate/Unmating) Solderability
3.5.12
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Para.
Test Items Resistance Soldering Heat to
Requirements Appearance of the specimen shall be inspected after the test with the assistance of a magnifier capable of giving a magnification of 10x for any damage such as cracks. Chips or melting. Termination Resistance 60 m Max. (Final)
Procedures Pre Heat: 150C to 180C, 9030 sec. Heat: Over than 230C, 3010 sec. Peak: 250+5/-0 C.
3.5.13
Environmental Requirements Thermal Shock 3.5.14 Mated connector -55C/30 min. 85C/30 min. Making this a cycle. Repeat 5 cycles. AMP Spec. 109-5103. Condition A Humidity, State 3.5.15 Steady Insulation resistance 100 M min. (Final) Termination Resistance 60 m Max. (Final) Salt Spray 3.5.16 Temperature (Heat Aging) Life Termination Resistance 60 m Max. (Final) Termination Resistance 60 m Max. (Final) Termination Resistance 60 m Max. (Final) Ammonia Resistivity 3.5.19 Gas Termination Resistance 60 m Max. (Final) Tested sample shall show no evidence of abnormalities in appearance. Subject mated connectors to 5% salt concentration, 48 hours AMP Spec. 109-5101, Condition A Mated Connector 85C. Duration: 96 hours. AMP Spec. 109-5104-2, Condition A Mated connector -40C3C, 96 hours AMP Spec. 109-5108-2, Condition B Subject mated connectors to the ammonia gas atmosphere, which is generated from 400g of 28% ammonia solution is desicator in the closed chamber for 40 minutes. Temperature in the desicator: room temperature. Mated connector, 95% R.H. 40C 96 hours AMP Spec. 109-5105, Condition B
3.5.17
Resistance to Cold 3.5.18
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Sulfurous Acid Gas Resistivity 3.5.20
Termination Resistance 60 m Max. (Final) Tested sample shall show no evidence of abnormalities in appearance.
Subject mated connectors to the sulfurous acid gas resistivity at 103ppm SO2 concertation at 25C and 90% R. H. min. for 96 hours. AMP Spec. 109-5107, Condition 0
Fig. 2 (End)
3-6
Product Qualification Test Sequence
Test Group 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Test Examination
Test Sequence (a)
Examination of Product Termination (Low Level) Resistance
1,4
1,3
1,5 2,4
1,5 2,4
1
1
1,5 2,4
1,3
1,3
1,5 2,4
1,6 2,4
1,5 2,4
1,5 2,4
1,5 2,4
1,5 2,4
1,5 2,4
Insulation Resistance Dielectric Voltage withstanding
3 2 2
Temperature Rising Vibration Frequency) Physical Shock Connector Mate/Unmating Force Contact Retention Force Durability (Repeated Mate/Unmating ) Solderability Resistance to Soldering Heat Thermal Shock Humidity (Steady State) Salt Spray Temperature Life (Heat Aging) Resistance to Gold Ammonia Gas Resistivity Sulfurous Gas Resistivity (Low
3 3 2 2 3 2 2 3 3 3 3 3 3 3
Numbers indicate sequence in which the tests are performed. Fig. 3
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4. 4.1
Quality Assurance Provisions Qualification Testing
Connector and contact shall be prepared in accordance with applicable Instruction Sheets. They shall be selected at random from current production. Product Part No. -6123465-6123467-5353158-5353163-5353511-5353514-5353686-5353688-
Packing Part No. -6123466-6123468-5353159-5353164-5353512-5353515-5353687-5353689-
Description REC. ASSEMBLY 1.5mm VERSION TAB ASSEMBLY 1.5mm VERSION Receptacle Assembly with Vacuum pickup Tape Tab Assembly with Vacuum pick-up Tape Receptacle Assembly with key & Vacuum pick-up Tape Receptacle Assembly with key & Vacuum pick-up Tape Receptacle Assembly with key Tab Assembly with key Fig. 1
5-*******-0 shows 50 positions item.
Fig.2 Method of Termination Resistance Measurring
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When the mating/un-mating force is measured, the fixture adhered to test board must be fixed at the equipment. Fig. 3 The Method of Measurement for Mating/unmating Force
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(RELEASED) REVISED RECORD
FJB0-0093-05 ECN
J.Z DR
S.Y CHK
I.E APP
03FEB05 DATE
Tyco Electronics AMP K.K. Kawasaki Ltd ASHL-0005- ES REV A
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