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 MP03TT580
MP03TT580
Dual Thyristor Water Cooled Welding Module Preliminary Information
DS5429-1.1 June 2001
FEATURES
s s s s s s
Dual Device Module Electrically Isolated Package Pressure Contact Construction International Standard Footprint Alumina (Non Toxic) Isolation Medium Integral Water Cooled Heatsink
KEY PARAMETERS VDRM ILINE(cont.) ILINE(20cy./50%) ITSM(per arm) Visol
1800V 600A 1008A 6800A 3000V
G1 K1 K2 G2
1
2
3
APPLICATIONS
s
Fig. 1 Circuit diagram
Welding
VOLTAGE RATINGS
Type Number Repetitive Peak Voltages VDRM VRRM V 1800 1700 1600 1500 Conditions
MP03TT580-18 MP03TT580-17 MP03TT580-16 MP03TT580-15
Tvj = 0 to 125C, IDRM = IRRM = 30mA VDSM = VRSM = VDRM = VRRM + 100V respectively
Lower voltage grades available
Outline type code: MP03 - W1 or W2
Outline type code: MP03 - W3 or W4
ORDERING INFORMATION
Order As: MP03TT580-XX W1 MP03TT580-XX W2 MP03TT580-XX W3 MP03TT580-XX W3A MP03TT580-XX W4 With 1/4 BSP connection 1/4 - 18 NPT connection 1/4 - 18 NPT connection 1/4 - 18 NPT water connection thread With 1/4 BSP connection
XX shown in the part number about represents VDRM/100 selection required, e.g. MP03TT580-16-W3 Note: When ordering, please use the whole part number. Auxiliary gate and cathode leads can be ordered separately.
Outline type code: MP03 - W3A
(See package details for further information) Fig. 2 Electrical connections - (not to scale)
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MP03TT580
ABSOLUTE MAXIMUM CURRENT RATINGS
Stresses above those listed under 'Absolute Maximum Ratings' may cause permanent damage to the device. In extreme conditions, as with all semiconductors, this may include potentially hazardous rupture of the package. Appropriate safety precautions should always be followed. Exposure to Absolute Maximum Ratings may affect device reliability. Symbol ILINE Parameter Max. controllable RMS line current - single phase Continuous 50/60Hz 4.5 Ltr/min 20 cycles, 50% duty cycle 4.5 Ltr/min ITSM I2t ITSM I2t Visol Surge (non-repetitive) on-current I2t for fusing Surge (non-repetitive) on-current I2t for fusing Isolation voltage Test Conditions Twater (in) = 25C Twater (in) = 40C Twater (in) = 25C Twater (in) = 40C 10ms half sine, Tj = 125C VR = 0 10ms half sine, Tj = 125C VR = 50% VDRM Commoned terminals to base plate. AC RMS, 1 min, 50Hz Max. 600 530 1186 1008 6.8 231x103 5.5 150x103 3000 Units A A A A kA A2s kA A2s V
THERMAL AND MECHANICAL RATINGS
Symbol Rth(j-w) Parameter Thermal resistance - junction to water (per thyristor) Test Conditions dc, 4.5 Ltr/min Half wave, 4.5 Ltr/min 3 Phase, 4.5 Ltr/min Tvj Tstg Virtual junction temperature Storage temperature range Screw torque Mounting - M6 Electrical connections - M4 Weight (nominal) Reverse (blocking) Min. -40 5(44) 8(70) Max. 0.24 0.25 0.26 125 125 9(80) Refer to drawings Units C/kW C/kW C/kW C C Nm (lb.ins) Nm (lb.ins) g
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MP03TT580
DYNAMIC CHARACTERISTICS
Symbol IRRM/IDRM dV/dt dI/dt Parameter Peak reverse and off-state current Linear rate of rise of off-state voltage Rate of rise of on-state current Test Conditions At VRRM/VDRM, Tj = 125C To 67% VDRM, Tj = 125C From 67% VDRM to 500A, gate source 10V, 5 tr = 0.5s, Tj = 125C VT(TO) rT Threshold voltage On-state slope resistance At Tvj = 125C At Tvj = 125C 0.98 0.75 V m Min. Max. 300 1000 150 Units mA V/s A/s
Note : The data given in this datasheet with regard to forward voltage drop is for calculation of the power dissipation in the semiconductor elements only. Forward voltage drops measured at the power terminals of the module will be in excess of these figures due to the impedance of the busbar from the terminal to the semiconductor.
GATE TRIGGER CHARACTERISTICS AND RATINGS
Symbol VGT IGT VGD VFGM VFGN VRGM IFGM PGM PG(AV) Parameter Gate trigger voltage Gate trigger current Gate non-trigger voltage Peak forward gate voltage Peak forward gate voltage Peak reverse gate voltage Peak forward gate current Peak gate power Mean gate power Test Conditions VDRM = 5V, Tcase = 25oC VDRM = 5V, Tcase = 25oC At VDRM Tcase = 125oC Anode positive with respect to cathode Anode negative with respect to cathode Anode positive with respect to cathode See table fig. 5 Max. 3 150 0.25 30 0.25 5 10 100 5 Units V mA V V V V A W W
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MP03TT580
2000 Measured under pulse conditions
20
Peak half sine wave on-state current - (kA)
Instantaneous on-state current, IT - (A)
1500
15
180
I2t value - A2s x 103
1000
10
I2t
140
Tj = 125C
500
5
100
0 0.5
1.5 1.0 2.0 Instantaneous on-state voltage, VT - (V)
2.5
0 1 ms
10
1
2 3 45 cycles at 50Hz
10
60 20 30 50
Duration
Fig. 3 Maximum (limit) on-state characteristics
Fig. 4 Surge (non-repetitive) on-state current vs time (with 50% VRSM at Tcase = 125C)
0.25
100
DC thermal resistance, junction to case, Rth(j-c) - (C/W)
Gate trigger voltage, VGT - (V)
Pulse width Frequency Hz Table gives pulse power PGM in Watts s 50 100 400 20 100 100 100 75W 100W VFGM 25 100 100 100 50W 100 100 100 100 500 100 100 25 10W 1ms 100 50 10 5W 10ms 10 - -
0.20
0.15
Tj = 25C Tj = 125C
1.0
p Up l er im it 9 9%
VGD 0.1 0.001
Lo
r we
0.01 0.1 1.0 Gate trigger current, IGT - (A)
Fig. 5 Gate characteristics
Tj = -40C
0.10
lim
it
1%
0.05
10 IFGM
0 0.001
0.01
0.1
1 10 Time (Seconds)
100
1000
Fig. 6 Transient thermal impedance - dc
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MP03TT580
3500 No. of cycles 1 3 5 10 20 30 50 100
3000 No. of cycles 1 3 5 10 20 30 50 100
3000
2500
Rms line current - (A rms)
Rms line current - (A rms)
2500
2000
2000
1500
1500
1000
1000
500 Tj = 125C, Twater = 25C @ 4.5 Ltrs/min 0 1 10 Duty cycle - (%) 100
500 Tj = 125C, Twater = 30C @ 4.5 Ltrs/min 0 1 10 Duty cycle - (%) 100
Fig. 7 Single phase welding rating @Twater = 25C
Fig. 8 Single phase welding rating @Twater = 30C
3000 No. of cycles 1 3 5 10 20 30 50 100
2500 No. of cycles 1 3 5 10 20 30 50 100
2500
2000
Rms line current - (A rms)
2000
Rms line current - (A rms)
1500
1500
1000
1000
500
500 Tj = 125C, Twater = 40C @ 4.5 Ltrs/min 0 1 10 Duty cycle - (%) 100
0 1 Tj = 125C, Twater = 50C @ 4.5 Ltrs/min 10 Duty cycle - (%) 100
Fig. 9 Single phase welding rating @Twater = 40C
Fig. 10 Single phase welding rating @Twater = 50C
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MP03TT580
PACKAGE DETAILS
For further package information, please visit our website or contact your nearest Customer Service Centre. All dimensions in mm, unless stated otherwise. DO NOT SCALE.
28.5 5 35 42.5 O5.5
5
K2 G2 G1 K1 1 2 3 Fast on tabs 2.8 x 0.8 80 92 M8
Recommended fixings for mounting: M5 socket head cap screws Nominal weight: 1100g Auxiliary gate/cathode leads not supplied as standard, but maybe purchased separately. Module outline type code: MP03-W1 and W2
6.5 5 61 19 25
18 41
Thread size: W1 : 1/4 BSP connection W2 : 1/4 - 18 NPT connection
38
50
27.5
37
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MP03TT580
PACKAGE DETAILS
For further package information, please visit our website or contact your nearest Customer Service Centre. All dimensions in mm, unless stated otherwise. DO NOT SCALE.
28.5 5 35 42.5 O5.5
5
K2 G2 G1 K1
5
1
2
3
Fast on tabs 2.8 x 0.8 80 92 M8
6.5
18
38
50
Recommended fixings for mounting: M5 socket head cap screws Nominal weight: 1100g Auxiliary gate/cathode leads not supplied as standard, but maybe purchased separately. Module outline type code: MP03-W3 and W4
www.dynexsemi.com
61 41 19
27.5
37 Thread size: W3 : 1/4 - 18 NPT connection W4 : 1/4 BSP connection
9
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MP03TT580
PACKAGE DETAILS
For further package information, please visit our website or contact your nearest Customer Service Centre. All dimensions in mm, unless stated otherwise. DO NOT SCALE.
42.5 O5.5 35 28.5 5
5
Fast on tabs 2.8 x 0.8
K1
80 92 M8
6.5 10.37
50
38
18
3
2
1
K2 G2 G1
5 47.4
Thread size: W3A : 1/4 - 18 NPT connection thread 20.6 50.8
Recommended fixings for mounting: M5 socket head cap screws Nominal weight: 1300g Auxiliary gate/cathode leads not supplied as standard, but maybe purchased separately. Module outline type code: MP03-W3A
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25.4
67.4
MP03TT580
POWER ASSEMBLY CAPABILITY
The Power Assembly group provides support for those customers requiring more than the basic semiconductor switch. Using CAD design tools the group has developed a flexible range of heatsink / clamping systems in line with advances in device types and the voltage and current capability of Dynex semiconductors. An extensive range of air and liquid cooled assemblies is available covering the range of circuit designs in general use today.
HEATSINKS
The Power Assembly group has a proprietary range of extruded aluminium heatsinks. These were designed to optimise the performance of Dynex semiconductors. Data with respect to air natural, forced air and liquid cooling (with flow rates) is available on request. For further information on device clamps, heatsinks and assemblies, please contact your nearest sales representative or customer service office.
http://www.dynexsemi.com e-mail: power_solutions@dynexsemi.com
HEADQUARTERS OPERATIONS DYNEX SEMICONDUCTOR LTD Doddington Road, Lincoln. Lincolnshire. LN6 3LF. United Kingdom. Tel: 00-44-(0)1522-500500 Fax: 00-44-(0)1522-500550 DYNEX POWER INC. 99 Bank Street, Suite 410, Ottawa, Ontario, Canada, K1P 6B9 Tel: 613.723.7035 Fax: 613.723.1518 Toll Free: 1.888.33.DYNEX (39639) CUSTOMER SERVICE CENTRES Mainland Europe Tel: +33 (0)1 58 04 91 00. Fax: +33 (0)1 46 38 51 33 North America Tel: (613) 723-7035. Fax: (613) 723-1518. UK, Scandinavia & Rest Of World Tel: +44 (0)1522 500500. Fax: +44 (0)1522 500020 SALES OFFICES Mainland Europe Tel: +33 (0)1 58 04 91 00. Fax: +33 (0)1 46 38 51 33 North America Tel: (613) 723-7035. Fax: (613) 723-1518. Toll Free: 1.888.33.DYNEX (39639) / Tel: (949) 733-3005. Fax: (949) 733-2986. UK, Scandinavia & Rest Of World Tel: +44 (0)1522 500500. Fax: +44 (0)1522 500020 These offices are supported by Representatives and Distributors in many countries world-wide. (c) Dynex Semiconductor 2001 Publication No. DS5429-1 Issue No. 1.1 June 2001 TECHNICAL DOCUMENTATION - NOT FOR RESALE. PRINTED IN UNITED KINGDOM
Datasheet Annotations: Dynex Semiconductor annotate datasheets in the top right hard corner of the front page, to indicate product status. The annotations are as follows:Target Information: This is the most tentative form of information and represents a very preliminary specification. No actual design work on the product has been started. Preliminary Information: The product is in design and development. The datasheet represents the product as it is understood but details may change. Advance Information: The product design is complete and final characterisation for volume production is well in hand. No Annotation: The product parameters are fixed and the product is available to datasheet specification.
This publication is issued to provide information only which (unless agreed by the Company in writing) may not be used, applied or reproduced for any purpose nor form part of any order or contract nor to be regarded as a representation relating to the products or services concerned. No warranty or guarantee express or implied is made regarding the capability, performance or suitability of any product or service. The Company reserves the right to alter without prior notice the specification, design or price of any product or service. Information concerning possible methods of use is provided as a guide only and does not constitute any guarantee that such methods of use will be satisfactory in a specific piece of equipment. It is the user's responsibility to fully determine the performance and suitability of any equipment using such information and to ensure that any publication or data used is up to date and has not been superseded. These products are not suitable for use in any medical products whose failure to perform may result in significant injury or death to the user. All products and materials are sold and services provided subject to the Company's conditions of sale, which are available on request. All brand names and product names used in this publication are trademarks, registered trademarks or trade names of their respective owners.
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