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| TESTING ULTRA LOW PROFILE 2 AMP. POLARIZED RELAY TK-RELAYS 10.6 .417 9.0 .354 4.0 .157 FEATURES * Low profile 4 mm .157 inch height * High contact capacity: 2 A * Surge withstand voltage between contact and coil: 2,500 V (Bellcore rating) mm inch SPECIFICATIONS Contact Arrangement Initial contact resistance, max. (By voltage drop 6 V DC 1 A) Contact material Nominal switching capacity (resistive load) Max. Switching power (resistive load) Rating Max. switching voltage Max. switching current Min. switching capacity f1 Single side stable Nominal operating power 1 coil latching 2 coil latching Mechanical (at 180 cpm) Electrical (at 20 cpm) 2 A 30 V DC resistive 1 Form C 50 m Gold-clad silver alloy 2 A 30 V DC 60 W 220 V DC 2A 10 A 10 mV DC 140 mW (1.5 to 12 V DC) 270 mW (24 V DC) 100 mW (1.5 to 12 V DC) 150 mW (24 V DC) 200 mW (1.5 to 9 V DC) 250 mW (12 V DC) 400 mW (24 V DC) 108 (Single side stable) 5 x107 (1 or 2 coil latching) 105 Characteristics Initial insulation resistance*1 Between open Initial contacts breakdown Between contact and voltage coil FCC surge voltage between open contacts (10x160 s) Surge voltage between contacts and coil (2x10 s) [Bellcore] Temperature rise*2 (at 20C) Operate time [Set time]*3 (at 20C) Release time [Reset time]*4 (at 20C) Functional*5 Shock resistance Destructive*6 Vibration resistance Conditions for operation, transport and storage*8 (Not freezing and condensing at low temperature) Unit weight Functional*7 Destructive Ambient temperature*9 Humidity Min. 1,000 M (at 500 V DC) 750 Vrms for 1 min. (Detection current: 10 mA) 1,500 Vrms for 1 min. (Detection current: 10 mA) 1,500 V 2,500 V Max. 50C Max. 3 ms (Approx. 1.5 ms) [Max. 3 ms (Approx. 1 ms)] Max. 2 ms (Approx. 1 ms) [Max. 3 ms (Approx. 1 ms)] Min. 750 m/s2 {75 G} Min. 1,000 m/s2 {100 G} 196 m/s2 {20G}, 10 to 55 Hz at double amplitude of 3.3 mm 294 m/s2 {30G}, 10 to 55 Hz at double amplitude of 5 mm -40C to +85C -40F to +185F 5 to 85% R.H. Approx. 1 g .035 oz. Expected life (min. operations) Note: f1This value can change due to the switching frequency, environmental conditions, and desired reliability level, therefore it is recommended to check this with the actual load. Remarks * Specifications will vary with foreign standards certification ratings. *1 Measurement at same location as "Initial breakdown voltage" section. *2 By resistive method, nominal voltage applied to the coil; contact carrying current: 2 A. *3 Nominal voltage applied to the coil, excluding contact bounce time. *4 Nominal voltage applied to the coil, excluding contact bounce time without diode. *5 Half-wave pulse of sine wave: 6 ms; detection time: 10 s. *6 Half-wave pulse of sine wave: 6 ms. *7 Detection time: 10 s. *8 Refer to 4. Conditions for operation, transport and storage mentioned in Cautions for use (Page 178). *9 The maximum ambient temperature allows for coil temperature rise at maximum allowable coil voltage. As for the applicable range of continuous carrying current against temperature, please refer to "Maximum value of continuous carrying current" chart. (Page 175) ORDERING INFORMATION EX. TK Contact arrangement 1: 1 Form C 1 L2 H 12V Coil voltage (DC) 1.5, 3, 4.5, 5, 6, 9, 12, 24V Operating function Nil: Single side stable L: 1 coil latching L2: 2 coil latching Terminal shape Nil: Standard PC board terminal H: Self-clinching terminal 173 TK TYPES AND COIL DATA (at 20C 68F) 1. Single side stable Part No. Standard PC board terminal TK1-1.5 V TK1-3 V TK1-4.5 V TK1-5 V TK1-6 V TK1-9 V TK1-12 V TK1-24 V Self-clinching terminal TK1-H-1.5 V TK1-H-3 V TK1-H-4.5 V TK1-H-5 V TK1-H-6 V TK1-H-9 V TK1-H-12 V TK1-H-24 V Nominal voltage, V DC 1.5 3 4.5 5 6 9 12 24 Pick-up voltage, V DC (max.) 1.125 2.25 3.38 3.75 4.5 6.75 9 18 Drop-out voltage, V DC (min.) 0.15 0.3 0.45 0.5 0.6 0.9 1.2 2.4 Nominal operating current, mA (10%) 93.8 46.7 31.1 28.1 23.3 15.5 11.7 11.3 Coil resistance, (10%) 16 64.3 145 178 257 579 1,028 2,133 Nominal operating power, mW 140 140 140 140 140 140 140 270 Max. allowable voltage, V DC 2.25 4.5 6.7 7.5 9 13.5 18 28.8 2. 1 Coil latching Part No. Standard PC board terminal TK1-L-1.5 V TK1-L-3 V TK1-L-4.5 V TK1-L-5 V TK1-L-6 V TK1-L-9 V TK1-L-12 V TK1-L-24 V Self-clinching terminal TK1-L-H-1.5 V TK1-L-H-3 V TK1-L-H-4.5 V TK1-L-H-5 V TK1-L-H-6 V TK1-L-H-9 V TK1-L-H-12 V TK1-L-H-24 V Nominal voltage, V DC 1.5 3 4.5 5 6 9 12 24 Set voltage, V DC (max.) 1.125 2.25 3.38 3.75 4.5 6.75 9 18 Reset voltage, V DC (max.) 1.125 2.25 3.38 3.75 4.5 6.75 9 18 Nominal operating current, mA (10%) 66.7 33.3 22.2 20 16.7 11.1 8.3 6.3 Coil resistance, (10%) 22.5 90 202.5 250 360 810 1,440 3,840 Nominal operating power, mW 100 100 100 100 100 100 100 150 Max. allowable voltage, V DC 2.25 4.5 6.7 7.5 9 13.5 18 28.8 3. 2 Coil latching Part No. Standard PC board terminal TK1-L2-1.5 V TK1-L2-3 V TK1-L2-4.5 V TK1-L2-5 V TK1-L2-6 V TK1-L2-9 V TK1-L2-12 V TK1-L2-24 V Notes: 1. Specified value of the pick-up, drop-out, set and reset voltage is with the condition of square wave coil pulse. 2. Standard packing: Tube: 50 pcs.; Case; 1,000 pcs. 3. In case of 5 V transistor drive circuit, it is recommended to use 4.5 V type relay. Self-clinching terminal TK1-L2-H-1.5 V TK1-L2-H-3 V TK1-L2-H-4.5 V TK1-L2-H-5 V TK1-L2-H-6 V TK1-L2-H-9 V TK1-L2-H-12 V TK1-L2-H-24 V Nominal voltage, V DC 1.5 3 4.5 5 6 9 12 24 Set voltage, V DC (max.) 1.125 2.25 3.38 3.75 4.5 6.75 9 18 Reset voltage, V DC (max.) 1.125 2.25 3.38 3.75 4.5 6.75 9 18 Nominal operating current, mA (10%) 133.9 66.7 44.5 40 33.3 22.2 20.8 16.7 Coil resistance, (10%) 11.2 45 101.2 125 180 405 576 1,440 Nominal operating power, mW 200 200 200 200 200 200 250 400 Max. allowable voltage, V DC 2.25 4.5 6.7 7.5 9 13.5 14.4 26.4 DIMENSIONS mm inch Standard PC board terminal 10.6 .417 4 3.75 .157 .148 3.5 .138 0.5 .020 2.54 .100 7.62 .300 0.25 .010 9 .354 PC board pattern (Copper-side view) 2.54 2.54 .100 .100 + + + 0.25 .010 2.54 .100 2.54 .100 7.62 .300 + + + 6-1.0 dia. holes 6-.040 dia. holes Tolerance: 0.1 .004 Self-clinching terminal 10.6 .417 4 3.75 .157 .148 3.5 .138 0.5 .020 2.54 .100 7.62 .300 0.25 .010 9 .354 Schematic (Bottom view) * Single side stable * 1-coil latching (Deenergized condition) (Reset condition) 1 + * 2-coil latching (Reset condition) 1 2 - 2 3 - - 1 2 3 + + 3 + 0.25 .010 2.54 .100 654 Direction indication* 654 Direction indication* 654 Direction indication* General tolerance: 0.3 .012 *Orientation stripe located on top of relay. 174 TK REFERENCE DATA 1. Maximum value of continuous carrying current Test conditions: Coil applied voltage: 110% of rated voltage Continuous carrying current: 1,000 hours Continuous carrying current, A 3.0 Switching current, A 2 2.0 DC load 2. Maximum switching capacity 3. Life curve 100 No. of operations, x104 1.0 30 V DC resistive 10 1 0.5 0.4 0.3 0.2 0 40 50 60 70 80 85 90 Ambient temperature, C 20 30 50 100 200 300 Switching voltage, V 0 1 2 Switching current, A 4. Mechanical life Tested sample: TK1-12V, 8 pcs. Switching frequency: 30 Hz 100 Ratio against the rated voltage, %V 90 80 70 60 50 40 30 20 10 0 10 Min. Pick-up voltage Max. 5. Electrical life (DC load) Tested sample: TK1-12V, 10 pcs. Condition: 2 A 30 V DC resistive load, 20 cpm Change of pick-up and drop-out voltage Ratio against the rated voltage, %V 100 90 80 70 60 50 40 30 20 10 0 No. of operations, x104 Min. 10 Drop-out voltage Max. Pick-up voltage Max. Min. Circuit + 30 V DC Drop-out voltage Max. Min. 100 1,000 10,000 No. of operations, x104 - Change of contact resistance 6. Coil temperature rise Tested sample: TK1-12V, 6 pcs. Measured portion: Inside the coil Carrying current: 0 A, 1 A, 2 A Ambient temperature: 25C 77F Ambient temperature: 70C 158F 0A 1A 2A 100 Contact resistance, m 90 Temperature rise, C 80 70 60 50 40 30 20 10 0 No . of operations, x104 10 Max. Min. 60 50 40 30 20 10 0 0A 1A 2A x 60 50 40 30 20 10 0 Temperature rise, C x 80 90 100 110 120 130 140 150 Coil applied voltage, %V 80 90 100 110 120 130 140 150 Coil applied voltage, %V 7. Operate/release time characteristics Tested sample: TK1-5 V, 50 pcs. 8. Distribution of pick-up and drop-out voltage Tested sample: TK1-5V, 50 pcs. Drop-out voltage 4 30 Quamtity 3 Operate/release time, ms 4 3 Operate/release time, ms 20 Pick-up voltage 10 2 1 Release time Max. Max. Min. Min. Operate time 80 90 100 110 120 Coil applied voltage, %V 2 Operate time Max. Max. Min. Min. 1 Release time 0 0 80 90 100 110 120 Coil applied voltage, %V 0 10 20 30 40 50 60 70 80 90 100 Ratio agaenst the rated voltage, %V 175 TK 9. Distribution of set and reset voltage Tested sample: TK1-L2-12V, 50 pcs. 10. Ambient temperature characteristics Tested sample: TK1-12V, 5 pcs. Variation ratio, % 40 30 20 10 20 40 Drop-out voltage - x - x Pick-up voltage 11. Distribution of contact resistance Tested sample TK1-5V, 50 pcs. (50x2 contacts) 50 ,, ,, ,, ,, , ,,,,,,,,,,, ,,,,,,,,, , ,,,,,,,,,,,,, , , ,, ,, ,, ,, ,, , , , , ,, , ,, ,, , , ,, ,, ,,,,,,,,, , ,, ,, Set voltage Reset voltage 40 Quantity Quantity 20 30 0 -40 -20 0 60 80 Ambient -10 temperature, C -20 20 10 10 -30 -40 0 4 8 12 16 20 24 28 32 36 40 Contact resistance. m 0 10 20 30 40 50 60 70 80 90 100 Ratio against the rated voltage, %V 12. Distribution of operate/release bounce time Tested sample: TK1-5V, 50 pcs. 13.-(1) High-frequency characteristics Isolation characteristics 30 Quantity Quantity 30 Isolation, dB 100 20 20 50 10 10 N.O. N.C. 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 Operate bounce time, ms 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 Release bounce time, ms 0 10 100 Frequency,MHz 1,000 13.-(2) High-frequency characteristics Insertion loss characteristics 1.8 1.6 1.4 Insertion loss, dB 13.-(3) High-frequency characteristics V.S.W.R. 3.0 2.8 2.6 V.S.W.R. N.O. 2.4 2.2 2.0 1.8 1.6 N.C. 1.4 1.2 N.C. N.O. 14. Malfunctional shock Tested sample: TK1-12V, 6 pcs. (single side stable); TK1-L2-12V, 6 pcs. (latching) ,Z XX , Z Y , Y 980m/s2 Y 1.2 1.0 0.8 0.6 0.4 0.2 0 10 100 Frequency,MHz X 980m/s2 Deenergized condition (Reset state) Energized condition (Set state) Z 980m/s2 , Z 980m/s2 Y 196m/s2 392m/s2 588m/s2 784m/s2 980m/s2 , 980m/s2 X , 1,000 1.0 0 0.5 Frequency,GHz 1 15.-(1) Influence of adjacent mounting Rate of change, % 15.-(2) Influence of adjacent mounting Rate of change, % 15.-(3) Influence of adjacent mounting Rate of change, % Pick-up voltage 5 0 -5 ON ON 5 0 -5 Pick-up voltage ON 5 0 -5 Pick-up voltage ON ON ON ON ON ON ON Rate of change, % Rate of change, % 5 0 Drop-out voltage OFF OFF 5 0 OFF Rate of change, % Drop-out voltage OFF 5 0 -5 0 Drop-out voltage OFF OFF OFF OFF -5 OFF -5 OFF 0 5 .197 Inter-relay distance 0 , mm inch 5 .197 Inter-relay distance , mm inch 5 .197 Inter-relay distance , mm inch 176 TK 16. Actual load test (35 mA 48 V DC wire spring relay load) Change of pick-up and drop-out voltage 100 Ratio against the rated voltage, %V 90 80 70 60 50 40 30 20 10 0 10 20 30 40 No. of operations,x104 50 Drop-out voltage Max. Min. Contact resistance, m Pick-up voltage Max. Min. Change of contact resistance 100 90 80 70 60 50 40 30 20 10 0 10 20 30 40 No. of operations,x104 50 Max. Max. Min. Min. N.C. N.O. Circuit 458 0.08 F 48 V DC - Wire spning relay + 0.08 F 5 4 458 For Cautions for Use, see Page 178 and 179. 9/1/2000 All Rights Reserved, (c) Copyright Matsushita Electric Works, 177 Ltd. Go To Online Catalog |
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