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 Page No. : 1/7
AX2596
150KHz, 3A PWM Buck DC/DC Converter
AX2596 Series
Description
The AX2596 is Monolithic IC that design for a step-down DC/DC Converter, and own the ability of driving a 3A load without additional transistor component. The output version included 3.3V, 5V, 12V and an adjustable type. It operates at a switching frequency of 150KHz thus allowing smaller sized filter components than what would be needed with lower frequency switching regulators. Other features include a guaranteed 4% tolerance on output voltage under specified input voltage and output load conditions, and 15% on the oscillator frequency. Regarding protected function, thermal shutdown is to prevent over temperature operating from damage, and current limit is against over current operating of the output switch.
TO220-5L Package
12345
Features
* 3.3V, 5V, 12V and adjustable * Adjustable version output voltage range: 1.4-37V * 4% max over line and load conditions * 150KHz 15% fixed switching frequency * TTL shutdown capability * Operating voltage can be up to 40V * Output load current: 3A * TO220-5L and TO263-5L packages * Low power standby mode * Thermal-shuntdown and current-limit protection * High efficiency * Built-in switching a transistor on chip, requires only 4 external components
TO263-5L Package
12345
Applications
* Simple High-efficiency step-down regulator * Positive to negative converter * On-card switching regulators
Connection Diagrams
TO220-5L Pins 1,3,5 Side View Pins 2,4 Side View 5 - On/Off 4 - Feed Back 3 - Ground 2 - Output 1 - VIN Metal Tab GND TO263-5L
Top View Metal Tab GND
5 - On/Off 4 - Feed Back 3 - Ground 2 - Output 1 - VIN
Top View
AVANTICS - AX2596 Series
Specification No.: 050310-FE0009
Page No. : 2/7
Pin Connections
SD VIN Current Source Bias
+ + 220mV R
1.235V Reference
2.5V Regulator
Start Up
200mV
+ COMP Current
Limit
FB
R2
+ AMP + COMP COMP + 150KHz OSC.
COMP +
3A Switch
Driver Thermal Limit
R1=2.5K
Output GND
Absolute Maxium Rating (Note1)
Parameter Supply Voltage On/Off Pin Input Voltage Feedback Pin Voltage Output Voltage to Ground Power Dissipation Operating Temperature Storage Temperature Operating Voltage Symbol VCC VSD VFB VOUT PD Topr Tstg VOP Value 40 -0.3~+25 -0.3~+25 -1 Internally Limited -40~+125 -65~+150 +4.5~+40 Unit V V V V W
o o
C C
V
Electrical Characteristics (Continued)
Specifications with boldface type apply over for full operating temperature range, the other type are for TJ=25oC(Note 2)
Part No.
Parameter Output Voltage Efficiency
Symbol VOUT VOUT VOUT VOUT
Conditions 4.75VVIN40V, 0.2AILOAD3A VIN=12V, ILOAD=3A 7VVIN40V, 0.2AILOAD3A VIN=12V, ILOAD=3A 15VVIN40V, 0.2AILOAD3A VIN=25V, ILOAD=3A 4.5VVIN40V, 0.2AILOAD3A VOUT programmed for 3V VIN=12V, VOUT=3V, ILOAD=3A
Min. 3.168 3.135 4.800 4.750 11.52 11.40 1.261 1.248 -
Typ. Max. (Note3) (Note4) 3.3 73 5.0 80 12.0 90 1.300 73 3.342 3.465 5.200 5.250 12.48 12.60 1.339 1.352 -
Unit V % V % V % V %
AX2596-3.3
AX2596-5.0
Output Voltage Efficiency
AX2596-12
Output Voltage Efficiency
AX2596-ADJ
Output Voltage Efficiency
AVANTICS - AX2596 Series
Specification No.: 050310-FE0009
Page No. : 3/7
All Output Voltage Versions Electrical Characteristics
Specifications with boldface type apply over for full operating temperature range, the other type are for TJ=25oC (Unless otherwise specified, VIN=12V for the 3.3V, 5V, and adjustable version and VIN=24V for the 12V version, ILOAD=500mA)
Parameter Device Parameters Feedback Bias Current Oscillator Frequency Saturation Voltage Max. Duty Cycle (ON) Min. Duty Cycle (OFF) Current Limit Output Leakage Current Quiescent Current Standby Quiescent Current
Symbol
Test Condition
Min.
Typ.
Max. 50 100 173 173 1.4 1.5 5.5 6.5 50 10 250 300 0.6 15 5
Unit
Ib fO VSAT DC ICL IL IQ ISTBY JC
Adjustable Version Only, VFB=1.3V
(Note 5)
127 110 3.6 2.0 -
10 150 1.3 100 0 4.5 5 150 2.5 3.5 28 23
nA KHz V % A uA mA uA
o
IOUT=3A (Note 6,7)
(Note 7) (Note 8)
Peak Current (Note 6,7) Output=0V (Note 6,8)
(Note 8)
ON/OFF pin=5V (Note 9) TO220-5L TO263-5L TO220-5L TO263-5L Junction to Case Junction to ambient
C/W C/W
Thermal Resistance JA(Note 10) ON/OFF Control ON/OFF Pin Logic Input Threshold Voltage ON/OFF Pin Input Current VIH VIL IIH IIL
o
Low (Regulator ON) High (Regulator OFF) VLOGIC=2.5V (Regulator OFF) VLOGIC=0.5V (Regulator ON)
1.3 5 0.02
V uA
Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. Operating Ratings indicate conditions for which the device is intended to be functional, but do not guarantee specific performance limits. For guaranteed specifications and test conditions, see the Electrical Characteristics. Note 2: External components such as the catch diode, inductor, input and output capacitors, and voltage programming resistors can affect switching regulator system performance. Note 3: Typical numbers are at 25oC and represent the most likely norm. Note 4: All limits guaranteed at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits are 100% production tested. All limits at temperature extremes are guaranteed via correlation using standard Statistical Quality Control (SQC) methods. All limits are used to calculate Average Outgoing Quality Level (AOQL). Note 5: The switching frequency is reduced when the second stage current limit is activated. Note 6: No diode, inductor or capacitor connected to output pin. Note 7: Feedback pin removed from output and connected to 0V to force the output transistor switch ON. Note 8: Feedback pin removed from output and connected to 12V for the 3.3V, 5V, ADJ. version, and 15V for the 12V version, to force the output transistor switch OFF. Note 9: VIN=40V. Note 10: Junction to ambient thermal resistance. (With copper area of approximately 3in2)
AVANTICS - AX2596 Series
Specification No.: 050310-FE0009
Page No. : 4/7
Characteristics Curve
Normalized Output Voltage
1.5 VIN=12V ILOAD=200mA 120 160 140
Shutdown Quiescent Current
1
Output Voltage Change (%). .
Current (uA)
0.5
100 80 60 40 VON/VOFF=5V TJ=25 C
o
0
-0.5
-1 20 -1.5 0 25 50 75 100
o
125
150
175
0 0 10 20 30 Supply Voltage (V) 40
Junction Temperature ( C)
Switch Current Limit
6.00 5.90
1.30 VIN=12V TJ=25 C 1.20
o
Switch Saturation Voltage
Switch Current Limit (A)
5.70 5.60 5.50 5.40 5.30 5.20 0 25 50 75 100
o
Saturation Voltage (V)
5.80
1.10
VIN=12V VOUT =5V
1.00
0.90
0.80
125
150
0
1
2
3
4
Junction Temperature ( C)
Switch Current (A)
On/Off Pin Current (Sinking)
12
10
Current (uA)
8
VIN=40V TJ=25 C
o
6
4
2
0 0 5 10 15 20 25 30
On/Off Pin Voltage (V)
AVANTICS - AX2596 Series
Specification No.: 050310-FE0009
Page No. : 5/7
Typical Application Circuit
Fig.1 Fixed Type Circuit
4 Feedback + 1 Input AX2596 Fix Output 3 GND 2 Output 5 ON/OFF
L1 33uH D1 1N5825 C2 220uF
Unregulated DC Input
C1 680uF
L O A D
Fig.2 Adjustable Output Voltage Versions
R2 1K
R1 4 Feedback AX2596 Adjustable Output 3 GND 2 Output
+
1 Input
L1 47uH D1 1N5825 C2 220uF
Unregulated DC Input
C1 680uF
5 ON/OFF
L O A D
AVANTICS - AX2596 Series
Specification No.: 050310-FE0009
Page No. : 6/7
TO-263-5L Dimension
Marking:
A B E F K
Pb Free Mark
Pb-Free: " . " (Note) AX Normal: None
U
ADJ,3.3,5.0,12
Product Series
2596 Control Code
G C 1 2 3 4 5 H
L
Date Code
Note: Green label is used for pb-free packing Pin Style: 1.Vin 2.Output 3.Ground 4.Feed Back 5.On/Off
I J D a1
Material: * Lead solder plating: Sn60/Pb40 (Normal), Sn/3.0Ag/0.5Cu or Pure-Tin (Pb-free) * Mold Compound: Epoxy resin family, flammability solid burning class: UL94V-0
DIM A B C D E F G H I J K L a1
Min. 9.9 15.20 4.50 8.20 0.05 5.10 2.44 0O
Max. 10.30 #7.10 15.60 *1.70 4.70 *1.27 8.60 0.25 5.50 2.64 #7.00 #4.48 7O
#: REF, *: Typical, Unit: mm
5-Lead TO-263 Plastic Package AVANTICS Package Code: U
TO-220-5L Dimension
Marking:
A B r1 K J
Pb Free Mark
Pb-Free: " . " (Note) Normal: None AX
Product Series
ADJ,3.3,5.0,12
E
2596 -
C D
Date Code
Control Code
Note: Green label is used for pb-free packing
E L a1 O a1 M a1 N
Pin Style: 1.Vin 2.Output 3.Ground 4.Feed Back 5.On/Off Material: * Lead solder plating: Sn60/Pb40 (Normal), Sn/3.0Ag/0.5Cu or Pure-Tin (Pb-free) * Mold Compound: Epoxy resin family, flammability solid burning class: UL94V-0
S
r2
F r3 r3 r3
G I
H
P R
Q
5-Lead TO-220 Plastic Package AVANTICS Package Code: E
DIM A B C D E F G H I J K L M N O P Q R S r1 r2 r3 a1
Min. 10.10 2.55 3.20 7.90 12.50 22.30 3.20 0.70 6.60 4.40 1.17 17.00 16.00 17.00 2.30 3.30 0.28 7.62 22.90 1.85 1.20 2.80 4.5o
Max. 10.50 2.95 3.60 8.30 12.90 22.70 3.60 0.90 7.00 4.80 1.37 18.00 16.40 19.00 2.70 4.10 0.48 8.02 23.30 1.95 1.30 3.20 5.5o
*: Typical, Unit: mm
Important Notice:
* All rights are reserved. Reproduction in whole or in part is prohibited without the prior written approval of AVANTIC. * AVANTICS reserves the right to make changes to its products without notice. * AVANTICS semiconductor products are not warranted to be suitable for use in Life-Support Applications, or systems. * AVANTICS assumes no liability for any consequence of customer product design, infringement of patents, or application assistance.
Head Office:
* AVANTICS Microelectronics Corp: No. 255, Cai Lun Rd. Zhangjiang Technology Industrial Park Pudong, Shanghai, China Tel: 86-021-58955599 Fax: 86-021-58558038
AVANTICS - AX2596 Series
Specification No.: 050310-FE0009
Page No. : 7/7
Soldering Methods for HSMC's Products
1. Storage environment: Temperature=10oC~35oC Humidity=65%15% 2. Reflow soldering of surface-mount devices Figure 1: Temperature profile
tP TP Ramp-up TL Tsmax Temperature tL Critical Zone TL to TP
Tsmin tS Preheat
Ramp-down
25
t 25oC to Peak Time
Profile Feature Average ramp-up rate (TL to TP) Preheat - Temperature Min (Tsmin) - Temperature Max (Tsmax) - Time (min to max) (ts) Tsmax to TL - Ramp-up Rate Time maintained above: - Temperature (TL) - Time (tL) Peak Temperature (TP) Time within 5oC of actual Peak Temperature (tP) Ramp-down Rate Time 25oC to Peak Temperature 3. Flow (wave) soldering (solder dipping) Products Pb devices. Pb-Free devices. AVANTICS - AX2596 Series
Sn-Pb Eutectic Assembly <3oC/sec
Pb-Free Assembly <3oC/sec
100oC 150oC 60~120 sec
150oC 200oC 60~180 sec
<3oC/sec
<3oC/sec
183oC 60~150 sec 240 C +0/-5 C 10~30 sec <6oC/sec <6 minutes
o o
217oC 60~150 sec 260oC +0/-5oC 20~40 sec <6oC/sec <8 minutes
Peak temperature 245oC 5oC 260 C +0/-5 C
o o
Dipping time 5sec 1sec 5sec 1sec Specification No.: 050310-FE0009


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