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TDA8920B 2 x 100 W class-D power amplifier Rev. 01 -- 1 October 2004 Preliminary data sheet 1. General description The TDA8920B is a high efficiency class-D audio power amplifier with very low dissipation. The typical output power is 2 x 100 W. The device is available in the HSOP24 power package and in the DBS23P through-hole power package. The amplifier operates over a wide supply voltage range from 12.5 V to 30 V and consumes a very low quiescent current. 2. Features s s s s s s s s s s s s s Zero dead time switching Advanced current protection: output current limiting Smooth start-up: no pop-noise due to DC offset High efficiency Operating supply voltage from 12.5 V to 30 V Low quiescent current Usable as a stereo Single-Ended (SE) amplifier or as a mono amplifier in Bridge-Tied Load (BTL) Fixed gain of 30 dB in Single-Ended (SE) and 36 dB in Bridge-Tied Load (BTL) High output power High supply voltage ripple rejection Internal switching frequency can be overruled by an external clock Full short-circuit proof across load and to supply lines Thermally protected. 3. Applications s s s s s Television sets Home-sound sets Multimedia systems All mains fed audio systems Car audio (boosters). Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier 4. Quick reference data Table 1: Quick reference data Conditions Min 12.5 no load; no filter; no RC-snubber network connected RL = 3 ; THD = 10 %; VP = 27 V RL = 4 ; THD = 10 %; VP = 27 V Mono bridge-tied load configuration Po output power RL = 6 ; THD = 10 %; VP = 27 V 210 W Typ 27 50 Max 30 65 Unit V mA Symbol Parameter General; VP = 27 V VP Iq(tot) supply voltage total quiescent supply current output power Stereo single-ended configuration Po 110 86 W W 5. Ordering information Table 2: Ordering information Package Name TDA8920BTH TDA8920BJ HSOP24 DBS23P Description plastic, heatsink small outline package; 24 leads; low stand-off height plastic DIL-bent-SIL power package; 23 leads (straight lead length 3.2 mm) Version SOT566-3 SOT411-1 Type number 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 2 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier 6. Block diagram VDDA2 3 (20) VDDA1 10 (4) VDDP2 23 (16) VDDP1 14 (8) 15 (9) STABI PROT 18 (12) 13 (7) RELEASE1 BOOT1 IN1M IN1P 9 (3) 8 (2) INPUT STAGE PWM MODULATOR CONTROL AND ENABLE1 HANDSHAKE SWITCH1 DRIVER HIGH 16 (10) DRIVER LOW VSSP1 OUT1 SGND1 OSC MODE 11 (5) 7 (1) 6 (23) mute STABI OSCILLATOR MODE MANAGER TEMPERATURE SENSOR CURRENT PROTECTION VOLTAGE PROTECTION TDA8920BTH (TDA8920BJ) VDDP2 22 (15) BOOT2 SGND2 2 (19) mute ENABLE2 CONTROL SWITCH2 AND HANDSHAKE RELEASE2 DRIVER HIGH 21 (14) DRIVER LOW 17 (11) VSSP1 20 (13) VSSP2 OUT2 IN2P IN2M 5 (22) 4 (21) INPUT STAGE PWM MODULATOR 1 (18) VSSA2 12 (6) VSSA1 24 (17) VSSD 19 (-) n.c. coa023 Pin numbers in parenthesis refer to the TDA8920BJ. Fig 1. Block diagram. 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 3 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier 7. Pinning information 7.1 Pinning OSC IN1P IN1M VDDA1 SGND1 VSSD 24 VDDP2 23 BOOT2 22 OUT2 21 VSSP2 20 n.c. 19 STABI 18 VSSP1 17 OUT1 16 BOOT1 15 VDDP1 14 PROT 13 001aab217 1 2 3 4 5 6 7 8 9 1 2 3 4 5 VSSA2 SGND2 VDDA2 IN2M IN2P MODE OSC IN1P IN1M VSSA1 PROT VDDP1 BOOT1 OUT1 10 VSSP1 11 STABI 12 VSSP2 13 OUT2 14 BOOT2 15 VDDP2 16 VSSD 17 VSSA2 18 SGND2 19 VDDA2 20 IN2M 21 IN2P 22 MODE 23 001aab218 TDA8920BTH 6 7 8 9 TDA8920BJ 10 VDDA1 11 SGND1 12 VSSA1 Fig 2. Pin configuration TDA8920BTH. Fig 3. Pin configuration TDA8920BJ. 7.2 Pin description Table 3: Pin description Description TDA8920BJ 18 19 20 21 22 23 1 2 3 4 negative analog supply voltage for channel 2 signal ground for channel 2 positive analog supply voltage for channel 2 negative audio input for channel 2 positive audio input for channel 2 mode selection input: Standby, Mute or Operating mode oscillator frequency adjustment or tracking input positive audio input for channel 1 negative audio input for channel 1 positive analog supply voltage for channel 1 TDA8920BTH VSSA2 SGND2 VDDA2 IN2M IN2P MODE OSC IN1P IN1M VDDA1 1 2 3 4 5 6 7 8 9 10 Symbol Pin 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 4 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier Pin description ...continued Description TDA8920BJ 5 6 7 8 9 10 11 12 13 14 15 16 17 signal ground for channel 1 negative analog supply voltage for channel 1 decoupling capacitor for protection (OCP) positive power supply voltage for channel 1 bootstrap capacitor for channel 1 PWM output from channel 1 negative power supply voltage for channel 1 decoupling of internal stabilizer for logic supply not connected negative power supply voltage for channel 2 PWM output from channel 2 bootstrap capacitor for channel 2 positive power supply voltage for channel 2 negative digital supply voltage TDA8920BTH Table 3: Symbol Pin SGND1 VSSA1 PROT VDDP1 BOOT1 OUT1 VSSP1 STABI n.c. VSSP2 OUT2 BOOT2 VDDP2 VSSD 11 12 13 14 15 16 17 18 19 20 21 22 23 24 8. Functional description 8.1 General The TDA8920B is a two channel audio power amplifier using class-D technology. The audio input signal is converted into a digital Pulse Width Modulated (PWM) signal via an analog input stage and PWM modulator. To enable the output power transistors to be driven, this digital PWM signal is applied to a control and handshake block and driver circuits for both the high side and low side. In this way a level shift is performed from the low power digital PWM signal (at logic levels) to a high power PWM signal which switches between the main supply lines. A 2nd-order low-pass filter converts the PWM signal to an analog audio signal across the loudspeakers. The TDA8920B one-chip class-D amplifier contains high power D-MOS switches, drivers, timing and handshaking between the power switches and some control logic. For protection a temperature sensor and a maximum current detector are built-in. The two audio channels of the TDA8920B contain two PWMs, two analog feedback loops and two differential input stages. It also contains circuits common to both channels such as the oscillator, all reference sources, the mode functionality and a digital timing manager. The TDA8920B contains two independent amplifier channels with high output power, high efficiency, low distortion and a low quiescent current. The amplifier channels can be connected in the following configurations: * Mono Bridge-Tied Load (BTL) amplifier * Stereo Single-Ended (SE) amplifiers. 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 5 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier The amplifier system can be switched in three operating modes with pin MODE: * Standby mode; with a very low supply current * Mute mode; the amplifiers are operational; but the audio signal at the output is suppressed by disabling the VI-converter input stages * Operating mode; the amplifiers are fully operational with output signal. To ensure pop-noise free start-up the DC output offset voltage is applied gradually to the output between Mute mode and Operating mode. The bias current setting of the VI converters is related to the voltage on the MODE pin; in Mute mode the bias current setting of the VI converters is zero (VI converters disabled) and in Operating mode the bias current is at maximum. The time constant required to apply the DC output offset voltage gradually between mute and operating can be generated via an RC-network on the MODE pin. An example of a switching circuit for driving pin MODE is illustrated in Figure 4. If the capacitor C is left out of the application the voltage on the MODE pin will be applied with a much smaller time-constant, which might result in audible pop-noises during start-up (depending on DC output offset voltage and used loudspeaker). In order to fully charge the coupling capacitors at the inputs, the amplifier will remain automatically in the Mute mode before switching to the Operating mode. A complete overview of the start-up timing is given in Figure 5. +5 V standby/ mute R MODE pin R C mute/on SGND 001aab172 Fig 4. Example of mode selection circuit. 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 6 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier audio output modulated PWM Vmode 50 % duty cycle operating > 4.2 V 2.2 V < Vmode < 3 V mute 0 V (SGND) standby 100 ms 50 ms > 350 ms time audio output modulated PWM Vmode 50 % duty cycle operating > 4.2 V 2.2 V < Vmode < 3 V mute 0 V (SGND) standby 100 ms 50 ms coa024 > 350 ms time When switching from standby to mute, there is a delay of 100 ms before the output starts switching. The audio signal is available after Vmode has been set to operating, but not earlier than 150 ms after switching to mute. For pop-noise free start-up it is recommended that the time constant applied to the MODE pin is at least 350 ms for the transition between mute and operating. When switching directly from standby to operating, there is a first delay of 100 ms before the outputs starts switching. The audio signal is available after a second delay of 50 ms. For pop-noise free start-up it is recommended that the time constant applied to the MODE pin is at least 500 ms for the transition between standby and operating. Fig 5. Timing on mode selection input. 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 7 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier 8.2 Pulse width modulation frequency The output signal of the amplifier is a PWM signal with a carrier frequency of approximately 317 kHz. Using a 2nd-order LC demodulation filter in the application results in an analog audio signal across the loudspeaker. This switching frequency is fixed by an external resistor ROSC connected between pin OSC and VSSA. An optimal setting for the carrier frequency is between 300 kHz and 350 kHz. Using an external resistor of 30 k on the OSC pin, the carrier frequency is set to 317 kHz. If two or more class-D amplifiers are used in the same audio application, it is advisable to have all devices operating at the same switching frequency by using an external clock circuit. 8.3 Protections The following protections are included in TDA8920B: * * * * OverTemperature Protection (OTP) OverCurrent Protection (OCP) Window Protection (WP) Supply voltage protections: - UnderVoltage Protection (UVP) - OverVoltage Protection (OVP) - UnBalance Protection (UBP). The reaction of the device on the different fault conditions differs per protection: 8.3.1 OverTemperature Protection (OTP) If the junction temperature Tj > 150 C, then the power stage will shut-down immediately. The power stage will start switching again if the temperature drops to approximately 130 C, thus there is a hysteresis of approximately 20 C. 8.3.2 OverCurrent Protection (OCP) When the loudspeaker terminals are short-circuited or if one of the demodulated outputs of the amplifier is short-circuited to one of the supply lines, this will be detected by the OverCurrent Protection (OCP). If the output current exceeds the maximum output current of 8 A, this current will be limited by the amplifier to 8 A while the amplifier outputs remain switching (the amplifier is NOT shut-down completely). The amplifier can distinguish between an impedance drop of the loudspeaker and low-ohmic short across the load. In the TDA8920B this impedance threshold (Zth) depends on the supply voltage used. When a short is made across the load causing the impedance to drop below the threshold level (< Zth) then the amplifier is switched off completely and after a time of 100 ms it will try to restart again. If the short circuit condition is still present after this time this cycle will be repeated. The average dissipation will be low because of this low duty cycle. 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 8 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier In case of an impedance drop (e.g. due to dynamic behavior of the loudspeaker) the same protection will be activated; the maximum output current is again limited to 8 A, but the amplifier will NOT switch-off completely (thus preventing audio holes from occurring). Result will be a clipping output signal without any artefacts. See also Section 13.6 for more information on this maximum output current limiting feature. 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 9 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier 8.3.3 Window Protection (WP) During the start-up sequence, when pin MODE is switched from standby to mute, the conditions at the output terminals of the power stage are checked. In the event of a short-circuit at one of the output terminals to VDD or VSS the start-up procedure is interrupted and the system waits for open-circuit outputs. Because the test is done before enabling the power stages, no large currents will flow in the event of a short-circuit. This system is called Window Protection (WP) and protects for short-circuits at both sides of the output filter to both supply lines. When there is a short-circuit from the power PWM output of the power stage to one of the supply lines (before the demodulation filter) it will also be detected by the start-up safety test. Practical use of this test feature can be found in detection of short-circuits on the printed-circuit board. Remark: This test is operational during (every) start-up sequence at a transition between Standby and Mute mode. However when the amplifier is completely shut-down due to activation of the OverCurrent Protection (OCP) because a short to one of the supply lines is made, then during restart (after 100 ms) the window protection will be activated. As a result the amplifier will not start-up until the short to the supply lines is removed. 8.3.4 Supply voltage protections If the supply voltage drops below 12.5 V, the UnderVoltage Protection (UVP) circuit is activated and the system will shut-down correctly. If the internal clock is used, this switch-off will be silent and without pop noise. When the supply voltage rises above the threshold level, the system is restarted again after 100 ms. If the supply voltage exceeds 33 V the OverVoltage Protection (OVP) circuit is activated and the power stages will shut-down. It is re-enabled as soon as the supply voltage drops below the threshold level. So in this case no timer of 100 ms is started. An additional UnBalance Protection (UBP) circuit compares the positive analog (VDDA) and the negative analog (VSSA) supply voltages and is triggered if the voltage difference between them exceeds a certain level. This level depends on the sum of both supply voltages. An expression for the unbalanced threshold level is as follows: Vth(ub) 0.15 x (VDDA + VSSA). When the supply voltage difference drops below the threshold level, the system is restarted again after 100 ms. Example: With a symmetrical supply of 30 V, the protection circuit will be triggered if the unbalance exceeds approximately 9 V; see also Section 13.7. In Table 4 an overview is given of all protections and the effect on the output signal. Table 4: OTP OCP WP UVP OVP UBP [1] 9397 750 13356 Overview protections TDA8920B Complete shut-down Y N [2] Y [3] Y Y Y Restart directly Y [1] Y [2] Y N Y N Restart every 100 ms N [1] N [2] N Y N Y Protection name Hysteresis of 20 degrees will influence restart timing depending on heatsink size. (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 10 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier [2] [3] Only complete shut-down of amplifier if short-circuit impedance is below threshold of 1 . In all other cases current limiting: resulting in clipping output signal. Fault condition detected during (every) transition between standby-to-mute and during restart after activation of OCP (short to one of the supply lines). 8.4 Differential audio inputs For a high common mode rejection ratio and a maximum of flexibility in the application, the audio inputs are fully differential. By connecting the inputs anti-parallel the phase of one of the channels can be inverted, so that a load can be connected between the two output filters. In this case the system operates as a mono BTL amplifier and with the same loudspeaker impedance an approximately four times higher output power can be obtained. The input configuration for a mono BTL application is illustrated in Figure 6. In the stereo single-ended configuration it is also recommended to connect the two differential inputs in anti-phase. This has advantages for the current handling of the power supply at low signal frequencies. IN1P IN1M Vin IN2P IN2M OUT1 SGND OUT2 power stage mbl466 Fig 6. Input configuration for mono BTL application. 9. Limiting values Table 5: Limiting values In accordance with the Absolute Maximum Rating System (IEC 60134). Symbol VP IORM Tstg Tamb Tj [1] Parameter supply voltage repetitive peak current in output pin storage temperature ambient temperature junction temperature Conditions maximum output current limiting [1] Min 8 -55 -40 - Max 30 +150 +85 150 Unit V A C C C Current limiting concept. See also Section 13.6. 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 11 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier 10. Thermal characteristics Table 6: Symbol Rth(j-a) Thermal characteristics Parameter thermal resistance from junction to ambient TDA8920BTH TDA8920BJ Rth(j-c) thermal resistance from junction to case TDA8920BTH TDA8920BJ [1] See also Section 13.5. Conditions [1] Typ 35 35 [1] Unit K/W K/W K/W K/W in free air in free air 1.3 1.3 11. Static characteristics Table 7: Static characteristics VP = 27 V; fosc = 317 kHz; Tamb = 25 C; unless otherwise specified. Symbol Supply VP Iq(tot) Istb VI II Vstb Vmute Von VI VOO(SE)(mute) VOO(SE)(on) VOO(BTL)(on) Vo(stab) supply voltage total quiescent supply current standby supply current input voltage input current input voltage for Standby mode input voltage for Mute mode input voltage for Operating mode DC input voltage mute SE output offset voltage operating SE output offset voltage operating BTL output offset voltage stabilizer output voltage mute and operating; with respect to VSSP1 [4] [2] [1] Parameter Conditions Min Typ Max 30 65 500 6 300 0.8 3.0 6 15 150 21 210 15 Unit V mA A V A V V V V mV mV mV mV V 12.5 27 0 0 2.2 4.2 11 50 150 100 0 12.5 no load, no filter; no snubber network connected Mode select input; pin MODE VI = 5.5 V [2] [3] [2] [3] [2] [3] Audio inputs; pins IN1M, IN1P, IN2P and IN2M [2] Amplifier outputs; pins OUT1 and OUT2 VOO(BTL)(mute) mute BTL output offset voltage [4] Stabilizer output; pin STABI 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 12 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier Table 7: Static characteristics ...continued VP = 27 V; fosc = 317 kHz; Tamb = 25 C; unless otherwise specified. Symbol Tprot Thys [1] [2] [3] [4] Parameter temperature protection activation hysteresis on temperature protection Conditions Min - Typ 150 20 Max - Unit C C Temperature protection The circuit is DC adjusted at VP = 12.5 V to 30 V. With respect to SGND (0 V). The transition between Standby and Mute mode contain hysteresis, while the slope of the transition between Mute and Operating mode is determined by the time-constant on the MODE pin; see Figure 7. DC output offset voltage is applied to the output during the transition between Mute and Operating mode in a gradual way. The slope of the dV/dt caused by any DC output offset is determined by the time-constant on the MODE pin. slope is directly related to time-constant on the MODE pin VO (V) Voo (on) STBY MUTE ON Voo (mute) 0 0.8 2.2 3.0 5.5 4.2 VMODE (V) coa021 Fig 7. Behavior of mode selection pin MODE. 12. Dynamic characteristics 12.1 Switching characteristics Table 8: Switching characteristics VDD = 27 V; Tamb = 25 C; unless otherwise specified. Symbol fosc fosc(int) VOSC VOSC(trip) ftrack Parameter typical internal oscillator frequency internal oscillator frequency range high-level voltage on pin OSC trip level for tracking on pin OSC frequency range for tracking Conditions ROSC = 30.0 k Min 290 210 SGND + 4.5 210 Typ 317 SGND + 5 SGND + 2.5 Max 344 600 SGND + 6 600 Unit kHz kHz V V kHz Internal oscillator External oscillator or frequency tracking 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 13 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier 12.2 Stereo and dual SE application Table 9: Stereo and dual SE application characteristics VP = 27 V; RL = 4 ; fi = 1 kHz; fosc = 317 kHz; RsL < 0.1 [1]; Tamb = 25 C; unless otherwise specified. Symbol Po Parameter output power Conditions RL = 3 ; VP = 27 V THD = 0.5 % THD = 10 % RL = 4 ; VP = 27 V THD = 0.5 % THD = 10 % RL = 6 ; VP = 27 V THD = 0.5 % THD = 10 % RL = 8 ; VP = 27 V THD = 0.5 % THD = 10 % THD total harmonic distortion Po = 1 W fi = 1 kHz fi = 6 kHz Gv(cl) SVRR closed loop voltage gain supply voltage ripple rejection operating fi = 100 Hz fi = 1 kHz mute; fi = 100 Hz standby; fi = 100 Hz Zi Vn(o) input impedance noise output voltage operating Rs = 0 mute cs Gv Vo(mute) CMRR [1] [2] [3] [4] [5] [6] [7] [8] [5] [6] [7] [4] [4] [4] [3] [2] [2] [2] [2] Min 29 40 45 [8] Typ 87 110 69 86 48 60 36 45 0.02 0.03 30 55 50 55 80 68 210 160 70 100 75 Max 0.05 31 1 - Unit W W W W W W W W % % dB dB dB dB dB k V V dB dB V dB channel separation channel unbalance output signal in mute common mode rejection ratio Vi(CM) = 1 V (RMS) - RsL is the series resistance of inductor of low-pass LC filter in the application. Output power is measured indirectly; based on RDSon measurement. See also Section 13.3. Total harmonic distortion is measured in a bandwidth of 22 Hz to 20 kHz, using AES17 20 kHz brickwall filter. Maximum limit is guaranteed but may not be 100 % tested. Vripple = Vripple(max) = 2 V (p-p); Rs = 0 . B = 22 Hz to 20 kHz, using AES17 20 kHz brickwall filter. B = 22 Hz to 22 kHz, using AES17 20 kHz brickwall filter; independent of Rs. Po = 1 W; Rs = 0 ; fi = 1 kHz. Vi = Vi(max) = 1 V (RMS); fi = 1 kHz. 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 14 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier 12.3 Mono BTL application Table 10: Mono BTL application characteristics VP = 27 V; RL = 8 ; fi = 1 kHz; fosc = 317 kHz; RsL < 0.1 Symbol Po Parameter output power [1]; Tamb = 25 C; unless otherwise specified. Min [2] Conditions RL = 6 ; VP = 27 V THD = 0.5 % THD = 10 % RL = 8 ; VP = 27 V THD = 0.5 % THD = 10 % [2] Typ 174 210 138 173 0.02 0.03 36 80 80 80 80 34 300 220 200 75 Max 0.05 37 - Unit W W W W % % dB dB dB dB dB k V V V dB [3] THD total harmonic distortion Po = 1 W fi = 1 kHz fi = 6 kHz 35 [4] Gv(cl) SVRR closed loop voltage gain supply voltage ripple rejection operating fi = 100 Hz fi = 1 kHz mute; fi = 100 Hz standby; fi = 100 Hz [4] [4] 70 22 Zi Vn(o) input impedance noise output voltage operating Rs = 0 mute [5] [6] [7] - Vo(mute) CMRR [1] [2] [3] [4] [5] [6] [7] output signal in mute common mode rejection ratio Vi(CM) = 1 V (RMS) RsL is the series resistance of inductor of low-pass LC filter in the application. Output power is measured indirectly; based on RDSon measurement. See also Section 13.3. Total harmonic distortion is measured in a bandwidth of 22 Hz to 20 kHz, using an AES17 20 kHz brickwall filter. Maximum limit is guaranteed but may not be 100 % tested. Vripple = Vripple(max) = 2 V (p-p); Rs = 0 . B = 22 Hz to 20 kHz, using an AES17 20 kHz brickwall filter. B = 22 Hz to 20 kHz, using an AES17 20 kHz brickwall filter; independent of Rs. Vi = Vi(max) = 1 V (RMS); fi = 1 kHz. 13. Application information 13.1 BTL application When using the power amplifier in a mono BTL application the inputs of both channels must be connected in parallel and the phase of one of the inputs must be inverted (see Figure 6). In principle the loudspeaker can be connected between the outputs of the two single-ended demodulation filters. 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 15 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier 13.2 MODE pin For pop-noise free start-up an RC time-constant must be applied on the MODE pin. The bias-current setting of the VI-converter input is directly related to the voltage on the MODE pin. In turn the bias-current setting of the VI converters is directly related to the DC output offset voltage. Thus a slow dV/dt on the MODE pin results in a slow dV/dt for the DC output offset voltage, resulting in pop-noise free start-up. A time-constant of 500 ms is sufficient to guarantee pop-noise free start-up (see also Figure 4, 5 and 7). 13.3 Output power estimation The achievable output powers in several applications (SE and BTL) can be estimated using the following expressions: SE: 2 RL ------------------- x V P x ( 1 - t min x f osc ) R L + 0.4 = ---------------------------------------------------------------------------------------2 x RL P o ( 1% ) (1) Maximum current (internally limited to 8 A): V P x ( 1 - t min x f osc ) I o ( peak ) = ----------------------------------------------------R L + 0.4 BTL: 2 RL ------------------- x 2V P x ( 1 - t min x f osc ) R L + 0.8 = -------------------------------------------------------------------------------------------2 x RL (2) P o ( 1% ) (3) Maximum current (internally limited to 8 A): 2V p x ( 1 - t min x f osc ) I o ( peak ) = -------------------------------------------------------R L + 0.8 Variables: RL = load impedance fosc = oscillator frequency tmin = minimum pulse width (typical 150 ns) VP = single-sided supply voltage (so, if supply is 30 V symmetrical, then VP = 30 V) Po(1%) = output power just at clipping Po(10%) = output power at THD = 10 % Po(10%) = 1.24 x Po(1%). (4) 13.4 External clock When using an external clock the following accuracy of the duty cycle of the external clock has to be taken into account: 47.5 % < < 52.5 %. 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 16 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier If two or more class-D amplifiers are used in the same audio application, it is strongly recommended that all devices run at the same switching frequency. This can be realized by connecting all OSC pins together and feed them from an external central oscillator. Using an external oscillator it is necessary to force pin OSC to a DC-level above SGND for switching from the internal to an external oscillator. In this case the internal oscillator is disabled and the PWM will be switched on the external frequency. The frequency range of the external oscillator must be in the range as specified in the switching characteristics; see Section 12.1. In an application circuit: * Internal oscillator: ROSC connected between pin OSC and VSSA * External oscillator: connect the oscillator signal between pins OSC and SGND; delete ROSC and COSC. 13.5 Heatsink requirements In some applications it may be necessary to connect an external heatsink to the TDA8920B. Limiting factor is the 150 C maximum junction temperature Tj(max) which cannot be exceeded. The expression below shows the relationship between the maximum allowable power dissipation and the total thermal resistance from junction to ambient: T j ( max ) - T amb R th ( j - a ) = ----------------------------------P diss (5) Pdiss is determined by the efficiency () of the TDA8920B. The efficiency measured in the TDA8920B as a function of output power is given in Figure 21.The power dissipation can be derived as function of output power (see Figure 20). The derating curves (given for several values of the Rth(j-a)) are illustrated in Figure 8. A maximum junction temperature Tj = 150 C is taken into account. From Figure 8 the maximum allowable power dissipation for a given heatsink size can be derived or the required heatsink size can be determined at a required dissipation level. 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 17 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier 30 Pdiss (W) mbl469 (1) 20 (2) 10 (3) (4) (5) 0 0 20 40 60 80 100 Tamb (C) (1) Rth(j-a) = 5 K/W. (2) Rth(j-a) = 10 K/W. (3) Rth(j-a) = 15 K/W. (4) Rth(j-a) = 20 K/W. (5) Rth(j-a) = 35 K/W. Fig 8. Derating curves for power dissipation as a function of maximum ambient temperature. 13.6 Output current limiting To guarantee the robustness of the class-D amplifier the maximum output current which can be delivered by the output stage is limited. An advanced OverCurrent Protection (OCP) is included for each output power switch. When the current flowing through any of the power switches exceeds the defined internal threshold of 8 A (e.g. in case of a short-circuit to the supply lines or a short-circuit across the load) the maximum output current of the amplifier will be regulated to 8 A. The TDA8920B amplifier can distinguish between a low-ohmic short circuit condition and other overcurrent conditions like dynamic impedance drops of the used loudspeakers. The impedance threshold (Zth) depends on the supply voltage used. Depending on the impedance of the short circuit the amplifier will react as follows: 1. Short-circuit impedance > Zth: the maximum output current of the amplifier is regulated to 8 A, but the amplifier will not shut-down its PWM outputs. Effectively this results in a clipping output signal across the load (behavior is very similar to voltage clipping). 2. Short-circuit impedance < Zth: the amplifier will limit the maximum output current to 8 A and at the same time the capacitor on the PROT pin is discharged. When the voltage across this capacitor drops below an internal threshold voltage the amplifier will shut-down completely and an internal timer will be started. 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 18 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier A typical value for the capacitor on the PROT pin is 220 pF. After a fixed time of 100 ms the amplifier is switched on again. If the requested output current is still too high the amplifier will switch-off again. Thus the amplifier will try to switch to the Operating mode every 100 ms. The average dissipation will be low in this situation because of this low duty cycle. If the overcurrent condition is removed the amplifier will remain in Operating mode once restarted. In this way the TDA8920B amplifier is fully robust against short circuit conditions while at the same time so-called audio holes as a result of loudspeaker impedance drops are eliminated. 13.7 Pumping effects In a typical stereo half-bridge (Single-Ended (SE)) application the TDA8920B class-D amplifier is supplied by a symmetrical voltage (e.g VDD = +27 V and VSS = -27 V). When the amplifier is used in a SE configuration, a so-called `pumping effect' can occur. During one switching interval, energy is taken from one supply (e.g. VDD), while a part of that energy is delivered back to the other supply line (e.g. VSS) and visa versa. When the voltage supply source cannot sink energy, the voltage across the output capacitors of that voltage supply source will increase: the supply voltage is pumped to higher levels. The voltage increase caused by the pumping effect depends on: * * * * * Speaker impedance Supply voltage Audio signal frequency Value of decoupling capacitors on supply lines Source and sink currents of other channels. The pumping effect should not cause a malfunction of either the audio amplifier and/or the voltage supply source. For instance, this malfunction can be caused by triggering of the undervoltage or overvoltage protection or unbalance protection of the amplifier. Best remedy for pumping effects is to use the TDA8920B in a mono full-bridge application or in case of stereo half-bridge application adapt the power supply (e.g. increase supply decoupling capacitors). 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 19 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier 13.8 Application schematic Notes to the application schematic: * A solid ground plane around the switching amplifier is necessary to prevent emission. * 100 nF capacitors must be placed as close as possible to the power supply pins of the TDA8920BTH. * The internal heat spreader of the TDA8920BTH is internally connected to VSS. * The external heatsink must be connected to the ground plane. * Use a thermal conductive electrically non-conductive Sil-Pad(R) between the backside of the TDA8920BTH and a small external heatsink. * The differential inputs enable the best system level audio performance with unbalanced signal sources. In case of hum due to floating inputs, connect the shielding or source ground to the amplifier ground. Jumpers J1 and J2 are open on set level and are closed on the stand-alone demo board. * Minimum total required capacity per power supply line is 3300 F. 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 20 of 34 xxxx xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx x xxxxxxxxxxxxxx xxxxxxxxxx xxx xxxxxx xxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxx xxxxx xxxxxx xx xxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxx xxxxxxx xxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxx xxxxxxxxxxxxxx xxxxxx xx xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxx xxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxx xxxxx x x Preliminary data sheet Rev. 01 -- 1 October 2004 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. 9397 750 13356 Philips Semiconductors R2 VDDP VDDA VDDP R1 5.6 k R3 5.6 k L1 BEAD CON1 +25 V VDD 1 GND 2 3 -25 V VSS C1 100 nF C2 47 F/35 V 10 C3 470 F/35 V DZ1 5V6 S1 VSSP ON/OFF VSSA S2 R4 5.6 k C4 C7 100 nF C5 47 F/35 V C6 470 F/35 V 100 F/10 V OPERATE/MUTE VDDP C8 L2 BEAD R5 10 VSSA VSSP VDDA VSSA C9 100 nF R6 30 k C14 100 nF 47 F/ 63 V C15 100 nF C16 100 nF FB GND C12 100 nF C13 100 nF FB GND MODE VDDP C10 220 pF VSSP C11 220 pF SINGLE ENDED OUTPUT FILTER VALUES LS1/LS2 L3/L4 C22/C31 2 4 6 8 10 H 22 H 33 H 47 H 1 F 680 nF 470 nF 330 nF VDDA1 VDDP1 VSSA1 IN1 C17 1 nF VSSP1 OSC R8 5.6 k R10 C18 470 nF C20 470 nF C19 220 pF IN1P 10 8 12 7 6 14 17 16 OUT1 C21 15 nF R7 10 L3 R9 22 C22 C24 100 nF OUT1P LS1 OUT1M IN1M SGND1 9 11 U1 C23 1 nF C25 1 nF 5.6 k 15 BOOT1 FB GND SGND2 R11 5.6 k C26 470 nF C29 470 nF C28 220 pF TDA8920BTH 2 5 21 OUT2 R13 10 IN2P 22 BOOT2 C27 15 nF FB GND L4 2 x 100 W class-D power amplifier OUT2M LS2 R14 22 IN2 C30 1 nF R12 5.6 k IN2M 4 3 VDDA2 1 VSSA2 13 PROT 19 n.c. 24 VSSD 18 STABI 23 VDDP2 20 VSSP2 OUT2P C31 C40 220 pF C41 220 pF FB GND C34 100 nF C35 100 nF FB GND C33 220 pF C36 100 nF C37 100 nF C38 100 nF C39 100 nF FB GND C32 100 nF TDA8920B 001aab224 VDDA VSSA VSSA VSSP VDDP VSSP VDDP VSSP 21 of 34 Fig 9. TDA8920BTH application schematic. Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier 13.9 Curves measured in reference design 102 (THD + N)/S (%) 10 001aab225 102 (THD + N)/S (%) 10 001aab226 1 (1) 1 (1) 10-1 (2) 10-1 (2) 10-2 (3) 10-2 (3) 10-3 10-2 10-1 1 10 102 103 Po (W) 10-3 10-2 10-1 1 10 Po (W) 102 Vp = 27 V; 2 x 3 SE configuration. (1) f = 6 kHz. (2) 1 kHz. (3) 100 Hz. Vp = 27 V; 2 x 4 SE configuration. (1) f = 6 kHz. (2) 1 kHz. (3) 100 Hz. Fig 10. (THD + N)/S as a function of output power; SE configuration with 2 x 3 load. 102 (THD + N)/S (%) 10 001aab227 Fig 11. (THD + N)/S as a function of output power; SE configuration with 2 x 4 load. 102 (THD + N)/S (%) 10 001aab228 1 1 10-1 (1) (2) 10-1 (1) (2) 10-2 (3) 10-2 (3) 10-3 10-2 10-1 1 10 102 103 Po (W) 10-3 10-2 10-1 1 10 102 103 Po (W) Vp = 27 V; 1 x 6 BTL configuration. (1) f = 6 kHz. (2) 1 kHz. (3) 100 Hz. Vp = 27 V; 1 x 8 BTL configuration. (1) f = 6 kHz. (2) 1 kHz. (3) 100 Hz. Fig 12. (THD + N)/S as a function of output power; BTL configuration with 1 x 6 load. Fig 13. (THD + N)/S as a function of output power; BTL configuration with 1 x 8 load. 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 22 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier 102 (THD + N)/S (%) 10 001aab229 102 (THD + N)/S (%) 10 001aab230 1 1 10-1 (1) 10-1 (1) 10-2 (2) 10-2 (2) 10-3 10 102 103 104 f (Hz) 105 10-3 10 102 103 104 f (Hz) 105 Vp = 27 V; 2 x 3 SE configuration. (1) Pout = 1 W. (2) Pout = 10 W. Vp = 27 V; 2 x 4 SE configuration. (1) Pout = 10 W. (2) Pout = 1 W. Fig 14. (THD + N)/S as a function of frequency; SE configuration with 2 x 3 load. 102 (THD + N)/S (%) 10 001aab231 Fig 15. (THD + N)/S as a function of frequency; SE configuration with 2 x 4 load. 102 (THD + N)/S (%) 10 001aab232 1 1 10-1 (1) 10-1 (1) 10-2 (2) 10-2 (2) 10-3 10 102 103 104 f (Hz) 105 10-3 10 102 103 104 f (Hz) 105 Vp = 27 V; 1 x 6 BTL configuration. (1) Pout = 1 W. (2) Pout = 10 W. Vp = 27 V; 1 x 8 BTL configuration. (1) Pout = 1 W. (2) Pout = 10 W. Fig 16. (THD + N)/S as a function of frequency; BTL configuration with 1 x 6 load. Fig 17. (THD + N)/S as a function of frequency; BTL configuration with 1 x 8 load. 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 23 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier 0 cs (dB) -20 001aab233 0 cs (dB) -20 001aab234 -40 -40 -60 (1) -60 (1) -80 (2) -80 (2) -100 10 102 103 104 f (Hz) 105 -100 10 102 103 104 f (Hz) 105 Vp = 27 V; 2 x 3 SE configuration. (1) Pout = 10 W. (2) Pout = 1 W. Vp = 27 V; 2 x 4 SE configuration. (1) Pout = 10 W. (2) Pout = 1 W. Fig 18. Channel separation as a function of frequency; SE configuration with 2 x 3 load. 32 Pdiss (W) 24 (1) Fig 19. Channel separation as a function of frequency; SE configuration with 2 x 4 load. 100 (%) 80 (2) (4) 001aab235 (3) 001aab236 (1) (3) 60 16 (4) (2) 40 8 20 0 10-2 10-1 1 10 102 103 Po (W) 0 0 80 160 Po (W) 240 Vp = 27 V; f = 1 kHz. (1) 2 x 3 SE configuration. (2) 2 x 4 SE configuration. (3) 1 x 6 BTL configuration. (4) 1 x 8 BTL configuration. Vp = 27 V; f = 1 kHz. (1) 2 x 3 SE configuration. (2) 2 x 4 SE configuration. (3) 1 x 6 BTL configuration. (4) 1 x 8 BTL configuration. Fig 20. Power dissipation as a function of total output power. Fig 21. Efficiency as a function of total output power. 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 24 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier 200 Po (W) 160 (1) 001aab237 240 (1) 001aab238 Po (W) (2) (2) 160 120 (3) (4) (3) 80 (4) 80 40 0 10 15 20 25 30 VS (V) 35 0 10 15 20 25 30 VS (V) 35 f = 1 kHz. (1) 1 x 6 BTL configuration. (2) 1 x 8 BTL configuration. (3) 2 x 3 SE configuration. (4) 2 x 4 SE configuration. f = 1 kHz. (1) 1 x 6 BTL configuration. (2) 1 x 8 BTL configuration. (3) 2 x 3 SE configuration. (4) 2 x 4 SE configuration. Fig 22. Output power as a function of supply voltage; THD + N = 0.5 %. 45 G (dB) 40 001aab239 Fig 23. Output power as a function of supply voltage; THD + N = 10 %. 45 G (dB) 40 (1) 001aab240 35 (1) (2) 35 (2) 30 (3) (4) 30 (3) (4) 25 25 20 10 102 103 104 f (Hz) 105 20 10 102 103 104 f (Hz) 105 Vi = 100 mV; Rs = 5.6 k; Ci = 330 pF; Vp = 27 V. (1) 1 x 8 BTL configuration. (2) 1 x 6 BTL configuration. (3) 2 x 4 BTL configuration. (4) 2 x 3 BTL configuration. Vi = 100 mV; Rs = 0 ; Ci = 330 pF; Vp = 27 V. (1) 1 x 8 BTL configuration. (2) 1 x 6 BTL configuration. (3) 2 x 4 BTL configuration. (4) 2 x 3 BTL configuration. Fig 24. Gain as a function of frequency; RS = 5.6 k and Ci = 330 pF. Fig 25. Gain as a function of frequency; RS = 0 and Ci = 330 pF. 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 25 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier 0 SVRR (dB) -20 001aab241 Vo (V) 10 1 001aab242 10-1 -40 (1) 10-2 10-3 (2) -60 10-4 -80 10-5 10-6 0 2 4 Vmode (V) 6 -100 10 102 103 104 f (Hz) 105 Vp = 27 V; Vripple = 2 V (p-p). (1) both supply lines rippled. (2) one supply line rippled. Vi = 100 mV; f = 1 kHz. Fig 26. .SVRR as a function of frequency. 120 S/N (dB) (1) Fig 27. .Output voltage as a function of mode voltage. 001aab243 80 (2) 40 0 10-2 10-1 1 10 102 103 Po (W) Vp = 27 V; Rs = 5.6 k; 20 kHz AES17 filter. (1) 2 x 3 SE configuration and 1 x 6 BTL configuration. (2) 2 x 4 SE configuration and 1 x 8 BTL configuration. Fig 28. S/N ratio as a function of output power. 14. Test information 14.1 Quality information The General Quality Specification for Integrated Circuits, SNW-FQ-611 is applicable. 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 26 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier 15. Package outline HSOP24: plastic, heatsink small outline package; 24 leads; low stand-off height SOT566-3 E D x A X c y E2 HE vM A D1 D2 1 pin 1 index Q A2 E1 A4 Lp detail X 24 Z e bp 13 wM (A3) A 12 0 5 scale 10 mm DIMENSIONS (mm are the original dimensions) UNIT mm A A2 max. 3.5 3.5 3.2 A3 0.35 A4(1) bp c D(2) D1 D2 1.1 0.9 E(2) 11.1 10.9 E1 6.2 5.8 E2 2.9 2.5 e 1 HE 14.5 13.9 Lp 1.1 0.8 Q 1.7 1.5 v w x y Z 2.7 2.2 8 0 +0.08 0.53 0.32 16.0 13.0 -0.04 0.40 0.23 15.8 12.6 0.25 0.25 0.03 0.07 Notes 1. Limits per individual lead. 2. Plastic or metal protrusions of 0.25 mm maximum per side are not included. OUTLINE VERSION SOT566-3 REFERENCES IEC JEDEC JEITA EUROPEAN PROJECTION ISSUE DATE 03-02-18 03-07-23 Fig 29. HSOP24 package outline. 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 27 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier DBS23P: plastic DIL-bent-SIL power package; 23 leads (straight lead length 3.2 mm) SOT411-1 non-concave x D Dh Eh view B: mounting base side A2 d A5 A4 B j E2 E E1 L2 L1 L3 L 1 Z e e1 wM 23 Q m c e2 vM bp 0 5 scale 10 mm DIMENSIONS (mm are the original dimensions) UNIT A 2 mm A4 A5 bp c D (1) d D h E (1) e e1 e2 Eh E1 E2 j L L1 L2 L3 m Q v w x Z (1) 12.2 4.6 1.15 1.65 0.75 0.55 30.4 28.0 12 2.54 1.27 5.08 11.8 4.3 0.85 1.35 0.60 0.35 29.9 27.5 6 10.15 6.2 1.85 3.6 9.85 5.8 1.65 2.8 14 10.7 2.4 1.43 2.1 4.3 0.6 0.25 0.03 45 13 9.9 1.6 0.78 1.8 Note 1. Plastic or metal protrusions of 0.25 mm maximum per side are not included. OUTLINE VERSION SOT411-1 REFERENCES IEC JEDEC JEITA EUROPEAN PROJECTION ISSUE DATE 98-02-20 02-04-24 Fig 30. DBS23P package outline. 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 28 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier 16. Soldering 16.1 Introduction This text gives a very brief insight to a complex technology. A more in-depth account of soldering ICs can be found in our Data Handbook IC26; Integrated Circuit Packages (document order number 9398 652 90011). There is no soldering method that is ideal for all IC packages. Wave soldering is often preferred when through-hole and surface mount components are mixed on one printed-circuit board. Wave soldering can still be used for certain surface mount ICs, but it is not suitable for fine pitch SMDs. In these situations reflow soldering is recommended. Driven by legislation and environmental forces the worldwide use of lead-free solder pastes is increasing. 16.2 Through-hole mount packages 16.2.1 Soldering by dipping or by solder wave Typical dwell time of the leads in the wave ranges from 3 seconds to 4 seconds at 250 C or 265 C, depending on solder material applied, SnPb or Pb-free respectively. The total contact time of successive solder waves must not exceed 5 seconds. The device may be mounted up to the seating plane, but the temperature of the plastic body must not exceed the specified maximum storage temperature (Tstg(max)). If the printed-circuit board has been pre-heated, forced cooling may be necessary immediately after soldering to keep the temperature within the permissible limit. 16.2.2 Manual soldering Apply the soldering iron (24 V or less) to the lead(s) of the package, either below the seating plane or not more than 2 mm above it. If the temperature of the soldering iron bit is less than 300 C it may remain in contact for up to 10 seconds. If the bit temperature is between 300 C and 400 C, contact may be up to 5 seconds. 16.3 Surface mount packages 16.3.1 Reflow soldering Reflow soldering requires solder paste (a suspension of fine solder particles, flux and binding agent) to be applied to the printed-circuit board by screen printing, stencilling or pressure-syringe dispensing before package placement. Several methods exist for reflowing; for example, convection or convection/infrared heating in a conveyor type oven. Throughput times (preheating, soldering and cooling) vary between 100 seconds and 200 seconds depending on heating method. Typical reflow peak temperatures range from 215 C to 270 C depending on solder paste material. The top-surface temperature of the packages should preferably be kept: * below 225 C (SnPb process) or below 245 C (Pb-free process) - for all BGA, HTSSON..T and SSOP..T packages 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 29 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier - for packages with a thickness 2.5 mm - for packages with a thickness < 2.5 mm and a volume 350 mm3 so called thick/large packages. * below 240 C (SnPb process) or below 260 C (Pb-free process) for packages with a thickness < 2.5 mm and a volume < 350 mm3 so called small/thin packages. Moisture sensitivity precautions, as indicated on packing, must be respected at all times. 16.3.2 Wave soldering Conventional single wave soldering is not recommended for surface mount devices (SMDs) or printed-circuit boards with a high component density, as solder bridging and non-wetting can present major problems. To overcome these problems the double-wave soldering method was specifically developed. If wave soldering is used the following conditions must be observed for optimal results: * Use a double-wave soldering method comprising a turbulent wave with high upward pressure followed by a smooth laminar wave. * For packages with leads on two sides and a pitch (e): - larger than or equal to 1.27 mm, the footprint longitudinal axis is preferred to be parallel to the transport direction of the printed-circuit board; - smaller than 1.27 mm, the footprint longitudinal axis must be parallel to the transport direction of the printed-circuit board. The footprint must incorporate solder thieves at the downstream end. * For packages with leads on four sides, the footprint must be placed at a 45 angle to the transport direction of the printed-circuit board. The footprint must incorporate solder thieves downstream and at the side corners. During placement and before soldering, the package must be fixed with a droplet of adhesive. The adhesive can be applied by screen printing, pin transfer or syringe dispensing. The package can be soldered after the adhesive is cured. Typical dwell time of the leads in the wave ranges from 3 seconds to 4 seconds at 250 C or 265 C, depending on solder material applied, SnPb or Pb-free respectively. A mildly-activated flux will eliminate the need for removal of corrosive residues in most applications. 16.3.3 Manual soldering Fix the component by first soldering two diagonally-opposite end leads. Use a low voltage (24 V or less) soldering iron applied to the flat part of the lead. Contact time must be limited to 10 seconds at up to 300 C. When using a dedicated tool, all other leads can be soldered in one operation within 2 seconds to 5 seconds between 270 C and 320 C. 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 30 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier 16.4 Package related soldering information Table 11: Mounting Through-hole mount Through-hole-surface mount Surface mount Suitability of IC packages for wave, reflow and dipping soldering methods Package [1] CPGA, HCPGA DBS, DIP, HDIP, RDBS, SDIP, SIL PMFP [4] BGA, HTSSON..T [5], LBGA, LFBGA, SQFP, SSOP..T [5], TFBGA, VFBGA, XSON DHVQFN, HBCC, HBGA, HLQFP, HSO, HSOP, HSQFP, HSSON, HTQFP, HTSSOP, HVQFN, HVSON, SMS PLCC [7], SO, SOJ LQFP, QFP, TQFP SSOP, TSSOP, VSO, VSSOP CWQCCN..L [10], WQCCN..L [10] [1] [2] Soldering method Wave suitable suitable [3] not suitable not suitable Reflow [2] - - not suitable suitable Dipping - suitable - - not suitable [6] suitable - suitable not not recommended [7] [8] recommended [9] suitable suitable suitable not suitable - - - - not suitable For more detailed information on the BGA packages refer to the (LF)BGA Application Note (AN01026); order a copy from your Philips Semiconductors sales office. All surface mount (SMD) packages are moisture sensitive. Depending upon the moisture content, the maximum temperature (with respect to time) and body size of the package, there is a risk that internal or external package cracks may occur due to vaporization of the moisture in them (the so called popcorn effect). For details, refer to the Drypack information in the Data Handbook IC26; Integrated Circuit Packages; Section: Packing Methods. For SDIP packages, the longitudinal axis must be parallel to the transport direction of the printed-circuit board. Hot bar soldering or manual soldering is suitable for PMFP packages. These transparent plastic packages are extremely sensitive to reflow soldering conditions and must on no account be processed through more than one soldering cycle or subjected to infrared reflow soldering with peak temperature exceeding 217 C 10 C measured in the atmosphere of the reflow oven. The package body peak temperature must be kept as low as possible. These packages are not suitable for wave soldering. On versions with the heatsink on the bottom side, the solder cannot penetrate between the printed-circuit board and the heatsink. On versions with the heatsink on the top side, the solder might be deposited on the heatsink surface. If wave soldering is considered, then the package must be placed at a 45 angle to the solder wave direction. The package footprint must incorporate solder thieves downstream and at the side corners. Wave soldering is suitable for LQFP, QFP and TQFP packages with a pitch (e) larger than 0.8 mm; it is definitely not suitable for packages with a pitch (e) equal to or smaller than 0.65 mm. Wave soldering is suitable for SSOP, TSSOP, VSO and VSSOP packages with a pitch (e) equal to or larger than 0.65 mm; it is definitely not suitable for packages with a pitch (e) equal to or smaller than 0.5 mm. [3] [4] [5] [6] [7] [8] [9] [10] Image sensor packages in principle should not be soldered. They are mounted in sockets or delivered pre-mounted on flex foil. However, the image sensor package can be mounted by the client on a flex foil by using a hot bar soldering process. The appropriate soldering profile can be provided on request. 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 31 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier 17. Revision history Table 12: Revision history Release date 20041001 Data sheet status Preliminary data sheet Change notice Order number 9397 750 13356 Supersedes Document ID TDA8920B_1 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 32 of 34 Philips Semiconductors TDA8920B 2 x 100 W class-D power amplifier 18. Data sheet status Level I II Data sheet status [1] Objective data Preliminary data Product status [2] [3] Development Qualification Definition This data sheet contains data from the objective specification for product development. Philips Semiconductors reserves the right to change the specification in any manner without notice. This data sheet contains data from the preliminary specification. Supplementary data will be published at a later date. Philips Semiconductors reserves the right to change the specification without notice, in order to improve the design and supply the best possible product. This data sheet contains data from the product specification. Philips Semiconductors reserves the right to make changes at any time in order to improve the design, manufacturing and supply. Relevant changes will be communicated via a Customer Product/Process Change Notification (CPCN). III Product data Production [1] [2] [3] Please consult the most recently issued data sheet before initiating or completing a design. The product status of the device(s) described in this data sheet may have changed since this data sheet was published. The latest information is available on the Internet at URL http://www.semiconductors.philips.com. For data sheets describing multiple type numbers, the highest-level product status determines the data sheet status. 19. Definitions Short-form specification -- The data in a short-form specification is extracted from a full data sheet with the same type number and title. For detailed information see the relevant data sheet or data handbook. Limiting values definition -- Limiting values given are in accordance with the Absolute Maximum Rating System (IEC 60134). Stress above one or more of the limiting values may cause permanent damage to the device. These are stress ratings only and operation of the device at these or at any other conditions above those given in the Characteristics sections of the specification is not implied. Exposure to limiting values for extended periods may affect device reliability. Application information -- Applications that are described herein for any of these products are for illustrative purposes only. Philips Semiconductors make no representation or warranty that such applications will be suitable for the specified use without further testing or modification. customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Philips Semiconductors for any damages resulting from such application. Right to make changes -- Philips Semiconductors reserves the right to make changes in the products - including circuits, standard cells, and/or software - described or contained herein in order to improve design and/or performance. When the product is in full production (status `Production'), relevant changes will be communicated via a Customer Product/Process Change Notification (CPCN). Philips Semiconductors assumes no responsibility or liability for the use of any of these products, conveys no license or title under any patent, copyright, or mask work right to these products, and makes no representations or warranties that these products are free from patent, copyright, or mask work right infringement, unless otherwise specified. 21. Trademarks Sil-Pad -- is a registered trademark of The Bergquist Company. 20. Disclaimers Life support -- These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Philips Semiconductors 22. Contact information For additional information, please visit: http://www.semiconductors.philips.com For sales office addresses, send an email to: sales.addresses@www.semiconductors.philips.com 9397 750 13356 (c) Koninklijke Philips Electronics N.V. 2004. All rights reserved. Preliminary data sheet Rev. 01 -- 1 October 2004 33 of 34 |
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